Mgr (Engg - F&M) (India)

Mgr (Engg - F&M) (India)

17 Aug
|
Bajaj Auto
|
India

17 Aug

Bajaj Auto

India

1

Job Title

Process Development – Steel Machining

2

Reporting

Functional reporting to : G.M/ Div. Manager (F&M;)

3

Background

i) Educational Qualification

-

Desirable: B.E./ B Tech (Mech)

ii) Experience

Minimum: 5

Maximum: 12

iii) Age Limit

Minimum: 27

Maximum: 35

4

Job Role & Responsibilities

Role: Process planning & Development of New Process/ Equipments/ Toolings/ Automation for 2 Wh. & CVs

Responsibilities:

Process Planning :
- DFM study, PQS- CTQ points preparation & machining process sequence development to meet final product requirement.
- Fixture, Tooling, Gauges planning for new product/ process under development.
- Rationalization of products & tooling by design simplification to minimize investment & product cost with improved quality.
- Process simplification to meet quality norms.
- Right sizing of equipment & tooling to minimize investment
- Capacity planning & line balancing for OEE improvement

Flawless Manufacturing & Product quality enhancement :
- Establish/ improve Process Cpk using current technologies




- Process reliability improvement with automation & zero human interface
- IIoT & closed loop process implementation for CTQ parameters of Gears, Crankshaft, Camshaft & connecting rod

Cost reduction & Investment avoidance :
- To generate / Innovate VAVE ideas for product cost reduction as well as investment cost avoidance
- Indigenization of Import tooling & Fixture items

Defect free fast product Introduction :
- Development lead time reduction of fixtures/ tools
- To establish necessary Poka Yoke/interlocks for fool proof manufacturing process.

Green Processes :
- Dry Machining process development
- Energy consumption reduction to reduce Carbon Footprint

5

Competency Requirements

Technical/ Functional:
- Knowledge of basic forging processes, Gear & Transmission Parts manufacturing processes
- Independent process planning & selection of machine tools, Fixture concepts & Cutting tools
- Hands on experience of machine programmi

📌 Mgr (Engg - F&M) (India)
🏢 Bajaj Auto
📍 India

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