Reporting to : HOD – Printing
Experience : 12 to 18 years in Flexo printing
Education : BE Mechanical, CIPET preferred,
Mfg Exp : Wide web flexo printing on PE film
Machines to handle and technical know-how about;

- Stack Flexi – 6 Colour
- Plate Mounting Machines
- Anilox Cleaning Machines
- Plate Washer Machines
- Shade Matching – Ink Kitchen knowledge

Administrative

- Preparing pending order list as per indent.
- Daily production planning.
- Daily manpower management as per production through the supervisor.
- Daily DPR send to accounts department through Whats App (50%) and Excel (100%)
- Daily OEE sheet preparation.
- Planning of current job materials trial before starting the production
- Daily entry of wastage control and shared with the account department
- Daily maintenance of PO files for future reference.
- New joining training
- BRCGS, ISO and Customer Audit Preparations
- Technical know-how of ink, solvent, Anilox rollers etc complete.

Production

- Daily production planning of the job material machine-wise.
- Ensure availability of all required lines of items before running the job through the supervisor

o Film,




o Ink & Solvent
o PVC cores
o Paper tube cores
o Daily consumable items

- Monitoring the setup time of the job and ensure set up time in under the limit.
- Benchmarking of speed for a new setup job.
- Ensure machines are running at the desired speed.
- Ensure the full quantity of the order is produced.
- Monitor the wastage data (setting waste and machine waste) and ensure to minimise.

QC

- Prepare SOP for testing.
- Train QC person.
- Ensure QC test records are kept properly.
- Ensure samples are preserved.
- Ensure all QC equipment is calibrated and functioning as per standard.
- Quality approval as per the criticality of the job.

Maintenance

- Prior planning of the preventative maintenance.
- Arranging the spare parts of machines as per the requirements.

KPI

- Production Target Achievement
- Machine Efficiency
- Ink & Solvent Consumptions Variances
- Customer Complaints
- Inventory Management of Consumables
- CAPA closure rate
- PM compliances
- Training hours to complete

📌 Manager flexo printing (Vapi)
🏢 Dhwani Polyprints
📍 Vapi