Key Responsibilities:

· Direct all preventive, predictive, corrective, and breakdown maintenance activities.

· Ensure maximum equipment uptime and production continuity.

· Monitor maintenance schedules and ensure timely completion of work orders.

· Optimize maintenance resource allocation across multiple functional areas.

· Review maintenance performance and identify opportunities for improvement.

· Conduct Root Cause Failure Analysis for recurring equipment failures.

· Improve Mean Time Between Failures (MTBF) and reduce Mean Time to Repair (MTTR).

· Implement predictive maintenance technologies including vibration analysis, thermography, oil analysis and condition monitoring.

· Lead, coach, mentor, and develop maintenance engineers, supervisors and technicians.

· Develop technical competency matrices and succession planning.

· Prepare and manage annual maintenance operating and capital budgets.

· Monitor maintenance expenditures and ensure cost-effective operations.

· Track maintenance cost KPIs and identify cost reduction opportunities.

· Ensure availability of critical spare parts.

· Collaborate with procurement for supplier selection and contract management.

· Manage installation, commissioning, and startup of new equipment.

· Validate equipment performance after commissioning.

· Lead maintenance-related capital projects.

· Ensure compliance with all applicable health, safety, environmental, and regulatory requirements.

· Promote a zero-incident safety culture.

· Ensure Lockout/Tagout (LOTO), Permit-to-Work, confined space, and electrical safety procedures are followed.

· Participate in incident investigations and implement corrective actions.

· Support sustainability and energy efficiency initiatives.

· Support compliance with ISO 9001, ISO 14001, ISO 45001,



and other applicable industry standards.

· Maintain complete maintenance documentation and audit readiness.

· Participate in customer, regulatory, and certification audits.

· Ensure equipment calibration and validation activities are completed as required.

· Ensure accurate maintenance records and equipment history.

· Develop maintenance dashboards and KPI reports.

· Support and lead the implementation of 5S, Total Productive Maintenance (TPM), and continuous improvement initiatives to enhance equipment reliability, operational efficiency, workplace organization, and overall manufacturing performance.

· Coordinate and maintain effective relationships with government authorities and regulatory agencies, including the Electricity Board, to ensure statutory compliance, utility coordination, approvals, inspections, and uninterrupted facility operations.

Key Performance Indicators (KPIs)

· Equipment Availability

· Overall Equipment Effectiveness (OEE)

· Preventive Maintenance Compliance

· Mean Time Between Failures (MTBF)

· Mean Time to Repair (MTTR)

· Maintenance Cost per Unit Produced

· Maintenance Budget Performance

· Spare Parts Inventory Turnover

· Unplanned Downtime

· Safety Performance

· Work Order Completion Rate

· Energy Efficiency Improvements

· Kaizens

· Training Hours

Qualification & Experience:

· Bachelor’s degree in mechanical, Electrical, Industrial, Mechatronics, or related Engineering discipline.

· 12 – 15 years of maintenance engineering experience.

· Minimum 5 years in a maintenance leadership role.

Interested Candidates Can share Cvs : +91-XXXXXXXXXX

Pay: Up to ₹60,000.00 per month

Benefits:

- Versatile schedule
- Health insurance
- Leave encashment
- Life insurance
- Paid sick time
- Paid time off
- Provident Fund

Work Location: In person

📌 Maintenance Manager (India)
🏢 KARAM SAFETY PRIVATE
📍 India