Project: Design & Prototype Development of Commercial Kombucha Kegerator
Scope of Work1. Mechanical Design
Review and optimize the existing architecture for:
- overall dimensions and clearances
- keg loading/unloading
- keg coupler clearance
- CO₂ cylinder access
- compressor/condenser packaging
- evaporator placement
- door construction
- magnetic gasket installation
- drip tray and drainage
- tap/tower mounting
- service accessibility
- castors/feet
- structural rigidity
2. Refrigeration & Airflow Integration
Work with our refrigeration vendor to develop an productive cooling system capable of maintaining approximately 2–4°C beverage storage temperature under commercial operating conditions.
Particular attention is required for:
- compact evaporator design
- condenser ventilation
- forced-air circulation
- return-air path
- elimination of hot/dead zones
- tower and tap-shank cooling
- condensate management
- thermal isolation of the compressor/CO₂ compartment
A key challenge is achieving this within the shallow 18-inch cabinet depth.
3. Design for Manufacturing
Develop the enclosure specifically for practical Indian fabrication methods, including:
- SS sheet-metal construction
- laser cutting
- CNC bending
- TIG welding
- PUF insulation
- commercially available hinges
- magnetic refrigerator gaskets
- gasket-retaining profiles
- removable service panels
- standard refrigeration components wherever possible
The design should avoid unnecessary custom tooling for the initial production run.
4. Prototype Development
Support fabrication and assembly of the first working prototype.
This will include:
- coordinating with our sheet-metal fabricator
- coordinating with refrigeration technicians
- resolving fitment issues
- checking door sealing
- testing airflow
- testing temperature
📌 Product Design (Palampur)
🏢 Hill Farm Organics
📍 Palampur
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