:

Department: Production

Position Purpose: To optimize production processes, improve efficiency, reduce waste, and ensure cost-effectiveness in garment manufacturing.

 Production Optimization:

o Analyze and improve existing production processes.

o Implement lean manufacturing principles to eliminate waste and improve workflow.

o Monitor production flow, and suggest improvements for smoother operations.

 Work Study & Time Study:

o Conduct time and motion studies to assess production timings and set standard times.

o Identify bottlenecks and optimize production capacity.

o Evaluate operator performance based on time study data and suggest productivity enhancements.

 Process Engineering:

o Develop, evaluate, and improve garment manufacturing processes.

o Create process flows and layouts for efficient production.

o Work with production teams to implement new processes.

 Cost Reduction:

o Identify areas for cost reduction in terms of labor, materials, and overheads.

o Suggest methods to increase productivity and reduce operational costs without compromising quality.

 Factory Layout Planning:

o Design and implement layouts for machines, workstations, and production lines to maximize efficiency. o Ensure optimal use of space and resources.

 Data Analysis & Reporting:

o Analyze production data and prepare reports to monitor production efficiency and suggest improvements.

o Use data to predict production outcomes and proactively solve problems.

 Core Area:

o Standardized the operation bulletin o Layout o Thread consumption (Thread, Elastic & Velcro)



o Changeover time data tracking o Pick to pick efficiency o Off standard time monitoring o Skill matrix updating o Machine & Manpower planning making for upcoming months.

o Style grouping o Sampling process Simplify the operation during sampling stage/ Production friendly/ Pre-identification of the critical operation o Critical analysis 90 days style clarity/ Monthly sample review meeting/ Check the availability of Manpower, Machine & Operator-Skill o Kaizen -D-Skilling/Operation Simplification/Remove the non-value added.

 Quality Control:

o Ensure production processes align with quality standards and BSCI audit requirements.

o Work closely with the quality control team to ensure compliance with industry standards.

 Training & Development:

o Train operators and staff on best practices for improved efficiency.

o Provide support in skill development for workers, especially in garment handling and machine operation.

o 5s awareness training.

Skills

● Strong understanding of lean manufacturing principles.

● Expertise in time and motion studies.

● Proficient in data analysis and reporting tools like Excel, AutoCAD, and garment industry-specific software.

● Excellent problem-solving skills.

● Ability to work collaboratively with production and quality teams.

● Robust organizational and project management skills.

● Knowledge of apparel production processes and techniques.

● Familiarity with compliance standards like BSCI, SEDEX, and ISO but not necessary

Qualifications

 Bachelor’s degree in Industrial Engineering or Textile Engineering / B.Tech / Graduate.

 10-15 years of experience in a similar role within the garment or textile industry.

 Familiarity with apparel machinery and production technologies.

📌 Manager - Industrial Engineer (Kolkata)
🏢 RECEX
📍 Kolkata