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Fettling Supervisor
Plan and supervise all fettling operations including gate cutting, grinding, shot blasting, dressing, and visual inspection.
Ensure castings are finished according to customer specifications and quality requirements.
Monitor productivity and minimize rework and excessive grinding.
Coordinate with Quality and Dispatch teams for inspection and timely movement of finished castings.
Ensure proper segregation of accepted, rework, and rejected castings.

Production & Operations
Allocate manpower efficiently across shifts.
Ensure daily production targets are achieved.
Maintain discipline, attendance, and shift planning.
Monitor equipment utilization and report maintenance requirements.
Reduce downtime and improve operational efficiency.

Quality
Ensure compliance with standard operating procedures.
Identify recurring defects and implement corrective actions.
Work closely with Quality and Production teams to improve First Pass Yield.
Maintain rejection and rework records.

Safety & Housekeeping
Enforce PPE compliance and secure work practices.
Maintain clean and organized work areas following 5S principles.
Report unsafe conditions and ensure corrective actions are taken.

Documentation & Reporting




Prepare daily production reports.
Track rejection, rework, and productivity data.
Maintain core consumption and fettling performance records.
Report manpower utilization and operational issues to management.

Required Skills
Robust knowledge of sand casting processes.
Understanding of core-making techniques and consumables.
Knowledge of fettling equipment and finishing operations.
Ability to read engineering drawings.
Team leadership and manpower management.
Problem-solving and root cause analysis.
Basic computer skills (Excel, production reporting).
Solid communication and coordination skills.

Key Performance Indicators (KPIs)
Daily production target achievement
Core rejection percentage
Fettling productivity
Rework percentage
Customer rejection related to core/fettling defects
On-time availability of cores
Housekeeping and safety compliance
Manpower productivity
Consumable usage and control

Education: Diploma or B.E./B.Tech in Mechanical Engineering,

Experience: 3 to 5 years of hands-on experience in fettling processes within a foundry or heavy engineering setting.

Salary: Negotiable

Job Location: Sanand Ahmedabad

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