Description
We are seeking a highly experienced Lead Engineer in Dimensional Variation Analysis (DVA) to drive dimensional quality and manufacturing robustness across vehicle development programmes. This role focuses on GD and T, tolerance stack-up analysis, and variation control, while leading cross-functional teams and managing programme deliverables.
The ideal candidate will bring solid expertise in dimensional engineering tools, automotive systems, and program leadership to ensure fit, function, and aesthetic requirements are consistently achieved.

Responsibilities
Dimensional Engineering and Analysis
Lead DVA activities for vehicle systems and sub-systems
Perform and review tolerance stack-up analysis across 1D, 2D, and 3D settings
Apply GD and T standards (ASME or ISO) across product designs
Conduct feasibility studies and optimise tolerances to meet functional and aesthetic requirements
Lead root cause analysis of dimensional issues and drive corrective actions

Software and Tools
Use advanced dimensional analysis tools such as 3DCS, VisVSA, CETOL,



or equivalents
Perform simulation-based validation for dimensional performance
Support digital validation processes within product development cycles

Program Management
Own dimensional deliverables across vehicle programmes
Manage timelines, risks, and stakeholder expectations
Define and track KPIs for dimensional quality and variation control
Collaborate with global engineering teams to meet programme milestones

Cross-Functional Collaboration
Work closely with design, manufacturing, quality, and supplier teams
Ensure alignment between design intent and manufacturing capability
Drive standardisation and best practices in dimensional engineering

Leadership and Capability Development
Lead and mentor a team of engineers
Drive continuous improvement initiatives in dimensional analysis practices
Support innovation in modelling, simulation, and validation approaches

Qualifica

📌 Lead Engineer – Dimensional Variation Analysis Chennai
🏢 Ford Motor
📍 Chennai