Role & responsibilities
Plan for monthly Production schedules as per Customer requirements & ensure compliance.
Implement all the Systems in Machine shop as per IATF-16949 requirements.
Maintain 5S & material handling & material flow as per pre-decided method & improve on same.
Maintaining and improving on the OEE & Rejection targets decided by the management.
Requirements, training, associate evaluation, consumable like cutting tools, coolant used etc.
New Product development engineering in precision machining & able to lead the activities.
Achieving the Machine Shop Efficiency(OEE, Rejection targets, On time Delivery)
Ensure First component OK after every set-up change.
Maintain proper tool life monitoring
Activities like Pokayokes ,KAIZENS , PDCA cycles , 7QC tools to be used for continual improvement in improving the cycle time & efficiency of the shop
Documents related to IATF 16949 / VDA 6.3 or any QMS system desired by the customer.
All the fixtures for machining & LT should be stored & maintained as per the maintenance plan.




LT machine seals should be changed as per schedule to avoid wrong results.
Process Planning (Total Manufacturing process flow chart)
Budget Preparation for product specific requirements.
Facility Planning (Machines, Fixtures, Tools & gauges) for recent Products
Tooling and Fixture selection for products
Preliminary Casting & Fixture selection for recent products.
Selection of required machines(HMC / VMC / CNC turning centers) for specific parts
Planning & Proving of Machine, fixtures & cutting tools
Current technology induction , M/C Planning & Procurement
Implement POKAYOKE for mistake proofing in operations
Change management - Process Verification, Documents Change
Imparting proper training to the associates & maintaining the related records
Hands on experience on machine programming on CNC turning, VMC & HMC
Initiating the procurement of the consumab

📌 Assistant Manager Mambattu
🏢 Bharat Forge
📍 Mambattu