The
Lighting Design Engineer (CAD Engineer – Automotive Lighting)
is responsible for the design and development of automotive lighting systems such as headlamps and rear lamps. The role focuses on creating robust, manufacturable designs using CAD tools while ensuring compliance with customer requirements, regulatory standards, and cost targets. The engineer collaborates across design, simulation, and project teams to deliver high-quality lighting solutions.

Responsibilities
Develop 3D models and 2D drawings using CATIA V5 in line with defined standards
Design and develop automotive lighting components (headlamps, rear lamps) from concept to production
Ensure design feasibility considering plastic injection molding and tooling constraints
Create and refine design proposals, sketches, and surface data (CAS integration)
Perform design calculations, simulations, and validations (cost, weight, performance)
Design critical features such as mounting clips, ribs, locators, and harness routing
Participate in Design Reviews (DRs) and ensure timely closure of action items




Manage CAD data using PDM/PLM systems and maintain version control
Interface with customers and internal stakeholders for technical discussions and updates
Support project timelines and ensure adherence to milestones and quality standards

Qualifications
Bachelor’s or Master’s degree in Mechanical Engineering / Automotive Engineering / Product Design
Solid academic foundation in design engineering and manufacturing processes

Essential Skills
Proficiency in CATIA V5 (Part Design, Assembly, Drafting)
Robust knowledge of plastic part design and injection molding principles
Understanding of tooling feasibility and manufacturability constraints
Valuable working knowledge of GD&T; (Geometric Dimensioning & Tolerancing)
Experience in tolerance stack-up analysis
Familiarity with automotive lighting systems (headlamp/rear lamp architecture)
Ability to interpret and work with enginee

📌 Design Engineer Chennai
🏢 Expleo Group
📍 Chennai