Responsibilities:

Technology & Process Setup
Define and maintain all process windows, control plans & CTQ across all
products of PnP.
Setup, Operate, Programming & Optimizing PnP machines.
Conduct DOE & Process validation for current products and materials.
Perform feeder loading , nozzle selection & calibration.
Optimize component placement accuracy and speed.
Create & modify machine programs using online/offline SW.
Optimize cycle time and improve placement efficiency.
Perform Penalization and coordinate transformation.
Validate BOM , Centroid file and Gerber data before production.

Current Model Readiness
Develop & Maintain Process documentation, WIs & SOPs (Pick n Place /
Mounter)
All new models trail pre-readiness (EVT/ DVT / PVT) , new model trail
activities including trial builds & process validation.
Load & verify machine programs for Current Product Trail.
Conduct First Article Inspection.
Partner with NPI, TDG to ensure DFMEA and PFMEA of Pink n Place / Mounter.




Ensure proper solder paste reflow per component and PCB design requirements
Ensure smooth technology transfer from development to production.
Own ramp-up metrics: yield learning curve, cycle time, scrap reduction.

Quality Excellence
Accountable for first pass yield, final yield and field reliability.
Lead root cause analysis for yield excursions using SPI data , SPC charts
, Yield Trends ,FMEA, DOE and failure analysis.
Monitor production yield , defect rates , cycle time and implement corrective
/ preventive actions.
Collaborate with Quality , NPI & Customer to resolve manufacturing & Quality
issues such as tombstoning , voiding , bridging , cold joints, misalignment
, missing components and solder balls.
Partner with Quality team to address customer returns, audits and
escalations.
Analyze following defects ( Identify root causes of defects like tombstoning
, misalignment , missing components etc. ) and implement corrective actions
Mo

📌 Process Engineer Vemagal
🏢 Tata Electronics Private
📍 Vemagal