Role Purpose
Lead and drive manufacturing methods, process engineering, and industrial performance.
Ensure effective, safe, and high-quality production systems.
Own continuous improvement (Lean / SPS / Six Sigma) across the plant.
Key Responsibilities
Manufacturing Process Optimization
Improve existing production processes (manual, automated, PLC-based)
Design and implement recent manufacturing methods & layouts
Optimize:
Cycle time
Line balancing
Workstation ergonomics
Continuous Improvement (SPS / Lean)
Deploy Schneider Performance System (SPS)
Apply Lean / Six Sigma tools for:
Waste reduction
Productivity improvement
Quality enhancement
Lead Kaizen, SIM2, and problem-solving initiatives
Industrialization & Current Product Introduction (NPI)
Ensure product manufacturability (DFM/DFA)
Support new line setup & ramp-up
Conduct:
Feasibility studies
Cost & CAPEX analysis
Validate processes internally & at suppliers
Capacity & Production Planning Support
Manage capacity vs. workload balancing
Optimize lead time & throughput
Use digital tools like:
iQ Simulation




CAMA / CORIM / Bridge
Standardization & Documentation
Define and maintain:
Work instructions
Process sheets
SOPs
Ensure operator training and process discipline
Leadership & Team Management
Lead Methods / Industrial Engineering team
Develop team capabilities (Lean, tools, problem solving)
Drive cross-functional collaboration with:
Production
Quality
Supply Chain
Engineering
Performance & Business Alignment
Track KPIs:
OEE
Productivity
Scrap / Rework
Cost savings
Align methods strategy with plant/business objectives
Report to senior leadership
Safety & Compliance
Ensure processes meet:
EHS standards
Quality & regulatory requirements
Integrate safety into process design
Key Competencies
Functional
Manufacturing Management
Process Design & Industrial Engineering
Continuous Improvement (Lean, Six Sigma)
Digital Manufacturing Tools
Leadership
Change Management
Influencing & Stakeholder Management
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📌 Senior Engineer Methods Kolkata (India)
🏢 Schneider Electric
📍 India