Position
Field Operator - Production (Formulation)
Key Responsibilities
1. Production Operations
- Carry out formulation, blending, dilution, mixing, and packing operations as per Batch Manufacturing Record (BMR).
- Charge raw materials according to approved batch sheets and SOPs.
- Operate and monitor mixers, blenders, milling systems, transfer pumps, storage tanks, filling machines, and packing lines.
- Ensure accurate weighing and addition of raw materials.
- Assist in batch preparation, product transfer, and packaging activities.
- Support startup, shutdown, and product changeover activities.
2. Safety, Health & Environment (SHE)
- Follow all plant safety rules, SOPs, and Permit-to-Work requirements.
- Use prescribed PPE while handling hazardous chemicals.
- Report unsafe conditions, spills, leakages, and near misses immediately.
- Participate in emergency response drills and safety training programs.
- Ensure safe handling of pesticides, solvents, surfactants, and additives.
3. Quality Compliance
- Follow Batch Manufacturing Records (BMR) and Standard Operating Procedures (SOPs).
- Verify raw material identity before charging.
- Collect process samples as instructed by Quality Control.
- Prevent product contamination, cross-contamination, and mix-ups.
- Report any deviation affecting product quality.
4. Equipment Operation & Maintenance
- Conduct routine inspection of equipment and utilities.
- Identify abnormal equipment conditions and report them promptly.
- Assist maintenance teams during preventive and breakdown maintenance.
- Ensure equipment cleanliness and readiness before production.
5. Packing Operations
- Perform filling, sealing, labeling, batch coding, and packing activities.
- Verify packing materials before use.
- Ensure correct product labeling and traceability.
- Maintain packing line efficiency and minimize rejection.
6. Housekeeping & 5S
- Maintain cleanliness of production and packing areas.
- Ensure proper disposal of waste materials.
- Follow 5S and Positive Manufacturing Practices (GMP).
- Keep work areas free from spills and obstructions.
7. Documentation
- Maintain operational logbooks and checklists.
- Record batch details, material usage, production output, and observations.
- Participate in shift handover and takeover.
- Report production, quality, or safety issues to the Shift Incharge.
Key Performance Indicators (KPIs)
- Production Target Achievement
- Safety Compliance
- Batch Right First Time (RFT)
- Packing Accuracy
- Equipment Availability
- Housekeeping Score
- Process Deviation Reduction
- Near Miss Reporting
- Product Loss/Wastage Reduction
📌 Field Operator (Dahej)
🏢 upl
📍 Dahej