19 Aug
|
Steel Shoppe
|
Chennai
19 Aug
Steel Shoppe
Chennai
Job Purpose
The Production Head will take full ownership of end-to-end production operations, ensuring optimal production performance, operational efficiency, and product quality, while driving safety, cost, delivery, and customer satisfaction objectives. This role requires a seasoned professional with hands-on experience in production management, a deep understanding of shop floor operations, strong leadership qualities, and the ability to drive continuous improvement across all production activities overseeing complex production processes while leading a team to achieve operational excellence and company goals.
Key Responsibilities
1. Strategic Production Oversight & Planning
- Lead and manage day-to-day production operations, ensuring efficient planning, scheduling, and execution of all production processes to achieve production targets.
- Develop and execute production plans aligned with business requirements and company goals, ensuring timely delivery of high-quality products while managing costs effectively.
- Optimize production workflows, resolve bottlenecks, and support process optimization, automation, and capacity expansion projects.
2. Operational Efficiency & Process Optimization
- Monitor KPIs and OEE, machine utilization, productivity, and process efficiency, implementing corrective actions to achieve operational excellence.
- Oversee production schedules, resource allocation, material management, and inventory controls to ensure smooth operations with minimum downtime.
- Identify inefficiencies and bottlenecks, conduct root cause analysis (RCA), and lead the development and implementation of corrective/preventive actions to improve productivity.
- Drive Lean Manufacturing, Kaizen, 5S, and other continuous improvement initiatives to reduce waste and cycle times.
3. Quality Assurance & Compliance
- Ensure adherence to customer requirements, quality standards, SOPs,
and manufacturing processes across the production line, from raw material sourcing to final product delivery.
- Initiate quality audits and develop corrective/preventive measures to ensure zero-defect production; champion continuous improvement to enhance product quality and process reliability.
- Ensure compliance with IATF / ISO systems (where applicable), safety regulations, and company policies; exposure to IATF and ISO audits required.
- Enforce strict adherence to safety protocols, ensuring the work environment complies with OSHA standards and all applicable regulatory requirements, and proactively addressing potential hazards.
4. Leadership & Team Development
- Lead manpower planning, team development, performance management, and cross-functional collaboration across engineers, supervisors, and operators.
- Develop high-performing teams through coaching, mentoring, and professional development opportunities, fostering accountability, ownership, and collaboration.
- Conduct regular performance reviews and implement corrective actions as needed to sustain team performance.
5. Cross-Functional Coordination & Reporting
- Coordinate with Planning, Quality, Maintenance, Dispatch, and Sales teams to ensure aligned production execution.
- Prepare and review production reports, MIS, KPI dashboards, and operational data using SAP, MS Excel, and other digital tools; present performance against key metrics such as production rates, cost savings, and quality outcomes to senior management.
- Implement robust documentation practices for all production activities,
ensuring traceability and accountability.
- Drive customer satisfaction through on-time delivery, quality improvement, and consistent achievement of production targets.
Qualification
- Bachelor's Degree in Mechanical, Metallurgy or Manufacturing Engineering.
Experience
- 18 - 22 years of experience in production/manufacturing operations, with a proven track record in a leadership role.
- Experience in the Steel Processing / Steel Service Center Industry is highly preferred.
- Proven expertise in managing day-to-day production operations, shop floor management, and production planning, with a strong record of leading large teams and improving operational efficiency.
- Hands-on experience with SAP in production planning, production execution, inventory transactions, and reporting preferred.
Key Skills
- Production Operations Management & Production Planning and Control (PPC)
- Production & Quality Management
- Team Leadership & People Management
- Lean Manufacturing, Kaizen & Continuous Improvement
- OEE Improvement & Productivity Enhancement
- Root Cause Analysis (RCA) & Problem-Solving
- Inventory & Resource Management
- 5S & Safety Management
- Cost Reduction & Cross-Functional Coordination
- SAP, MS Excel & MIS Report Generation
- Decision-Making under pressure in quick-paced environments
Personal Attributes
- Highly driven, results-oriented, and capable of making critical decisions under pressure.
- Strong communicator able to engage with stakeholders at all levels of the organization, suppliers, and customers.
- In-depth understanding of industry trends and a commitment to staying ahead of technological advancements in manufacturing.
- High attention to detail with a relentless focus on process and product quality.
- A proactive, strategic thinker who drives innovation and operational excellence in the manufacturing domain.
📌 Production Head (Chennai)
🏢 Steel Shoppe
📍 Chennai