Job Profile: Weaver / Operator - Robotic Tufting Machine (Carpet Industry)

Position Title:Weaver / Operator - Robotic Tufting Machine

Department: Production - Tufting

Reporting To: Production Manager

Location: Manufacturing Unit, Mirzapur, Uttar Pradesh

Job Purpose

To operate and monitor robotic tufting machines for the production of carpets and rugs as per approved designs, quality standards, and production targets while ensuring effective machine utilization, mínimal wastage, and adherence to safety procedures.

Key Responsibilities

1. Machine Operation
- Operate robotic tufting machines for manufacturing carpets and rugs according to production plans.
- Load and set up design files, patterns, and machine parameters as per production requirements.
- Ensure proper machine start-up, operation, and shutdown procedures.
- Monitor machine performance throughout the production process.

2. Production Execution
- Produce carpets as per approved specifications, including:
- Design and pattern
- Dimensions
- Pile height
- Yarn type
- Color placement
- Tuft density




- Achieve daily production targets while maintaining quality standards.
- Ensure uninterrupted machine operation and minimize downtime.

3. Yarn & Material Handling
- Load and monitor yarn cones and creels.
- Ensure correct yarn counts, shades, and quality are used according to production instructions.
- Monitor yarn consumption and report shortages or abnormalities.
- Minimize material wastage during production.

4. Quality Control
- Inspect carpets during production for:
- Pattern accuracy
- Color matching
- Tuft consistency
- Missing tufts
- Loop and cut pile quality
- Surface defects
- Identify defects and immediately report deviations to supervisors.
- Ensure carpets meet approved customer specifications and quality requirements.

5. Machine Monitoring & Troubleshooting
- Monitor machine settings and operating conditions.
- Detect and rectify minor operational issues such as:
- Yarn breakage
- Needle

📌 Operator - Robotic Tufting Machine (Mirzapur)
🏢 H A G CARPETS PRIVATE
📍 Mirzapur