Role & responsibilities
- Develop die casting tool concepts for LPDC /HPDC components.
- Prepare 3D models, tool assemblies, manufacturing drawings, and BOMs.
- Perform design calculations for feed systems and process parameters.
- Conduct casting simulation studies and implement design improvements.
- Finalize tool designs based on simulation and manufacturing requirements.

Process Optimization
- Collaborate with process engineers to optimize casting quality and productivity.
- Analyse casting defects and implement corrective design solutions.
- Support tool trials, process validation, and production ramp-up activities.
- Ensure achievement of First Time Right (FTR) tool design objectives.

Cross Functional Coordination
- Coordinate with tool room, production, quality, and project teams.
- Participate in design reviews and customer discussions.
- Support continuous improvement initiatives in tooling and casting processes.
- Maintain design records, simulation reports, and project documentation.

Key Deliverables / Accountabilities




- Timely completion of LPDC/HPDC tool designs as per project schedules.
- First Time Right feed system and die design implementation.
- Reduction in casting defects through optimized tool design.
- Successful tool trials and smooth production launch.
- Improved casting yield, productivity, and quality performance.
- Compliance with customer and internal engineering standards.

Computer / System Knowledge
- UG-NX / Creo / CATIA / SolidWorks
- Magma / AutoCAST / ProCAST Simulation Software
- AutoCAD
- MS Office (Excel, PowerPoint, Word)

Preferred candidate profile
- Experience in development of aluminium cast components for Automotive OEMs and Tier-1 suppliers.
- Exposure to both LPDC / HPDC die development projects.
- Robust understanding of casting simulation and tool optimization techniques.
- Proven ability to independently handle complete tool design lifecycle from concept to production release.

Experience: 4-8 Years
Location: Pune

📌 Design Engineer (Pune)
🏢 Endurance Technologies
📍 Pune