In-Process Quality Management
Lead in-process quality inspection and verification activities across
manufacturing lines.
Ensure compliance with Control Plans, SOPs, Process Flow, PFMEA, and work
instructions.
Monitor critical process parameters and quality checkpoints.
Ensure First Piece Approval (FPA) and process setup verification before
production release.
Drive adherence to quality gates and process controls.
Quality Issue Management
Lead investigations of in-process defects, line rejections, and process
deviations.
Conduct Root Cause Analysis using 8D, 5 Why, Fishbone, and other quality
tools.
Implement and monitor containment, corrective, and preventive actions.
Verify effectiveness of corrective actions and ensure sustainable closure.
Process Audits & Compliance
Conduct Layered Process Audits (LPA), Process Audits, and Product Audits.
Ensure compliance with ISO 9001, QMS requirements, and customer
specifications.
Support internal, customer, and certification audits.
Maintain audit records, inspection reports, and quality documentation.
Manufacturing Process Improvement
Analyze process rejection trends and identify improvement prospects.
Drive initiatives to reduce defects, rework, scrap, and Cost of Poor Quality
(COPQ).
Support Lean Manufacturing, Kaizen, Six Sigma, and Operational Excellence
projects.
Implement mistake-proofing (Poka-Yoke) and process control improvements.
Recent Product Introduction (NPI)
Support Proto Builds, Pilot Builds, and Production Readiness Reviews.
Participate in PFMEA, Control Plan, and process validation activities.
Ensure quality requirements are incorporated during recent product introduction.
Support Gate Reviews and manufacturing process qualification.
Cross-Functional Coordination
Work closely with Production, Manufacturing Engineering, Supplier Quality,
Incoming Quality, and Customer Quality teams.
Participate in daily production review meetings and quality escalation
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📌 Manufacturing Quality Senior Analyst Pune
🏢 Vertiv
📍 Pune