Role

Shock Simulation Engineer – Battery Module

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About the UNIT/ Unit Overview

Virtual Validation Unit (CAE)

Location

Pune

Experience:

5 to 10 years

Number of openings

Two

What awaits you/ Job Profile
Develop high-fidelity battery module and pack models for shock and mechanical robustness simulations.
Perform explicit energetic shock simulations using LS-DYNA for battery-level and subsystem-level load cases.
Execute and debug simulations across varying environmental conditions, ensuring accurate material behaviour representation.
Analyse and post-process key performance indicators (KPIs) related to structural integrity and joint performance.
Conduct component-level and subsystem-level simulations for battery modules, enclosures, and mounting systems.
Define and derive custom shock load cases based on real-world scenarios (transport, handling, misuse, etc) and perform special investigations, including root-cause analysis and what-if studies, to address design concerns.
Prepare clear, structured simulation reports and technical presentations for stakeholders.
Collaborate with design, testing,



and system teams to improve product robustness and reliability.

What should you bring along
Solid experience in explicit dynamics and shock analysis, with a solid understanding of transient structural behaviour.
Hands-on experience with LS-DYNA, including:
Model setup and solver controls
Contacts, material definitions, and failure modelling
Debugging and stabilization of explicit simulations
Good understanding of material behaviour under varying operating conditions, including metals, plastics, foams and adhesives.
Experience working on High Voltage (HV) battery systems and their mechanical integration.
Ability to define realistic load cases and boundary conditions for shock events.
Strong analytical and problem-solving skills to identify risks and propose countermeasures.
Experience in simulation result interpretation and stakeholder communication.

Must have technical skill

LS-Dyna, Ansa, Animator, Explicit Dynamics / Shock Simulation

Good to have Technical skills

Meta Post, Primer, SPDM tools e.g. CB2, Robust cross-cultural communication skills, Understanding of battery safety and validation practices, Scripting & automation

📌 Shock Simulation Engineer Battery Module Pune
🏢 BMW TechWorks
📍 Pune