1. Job Objective

- Ability to oversee CNC and Robots maintenance, projects including retrofitting, reconditioning of plant equipment to increase plant uptime, MTTR, MTBF, equipment upgradation, operational costs.

1. Primary responsibilities

Strategic and planning Ability to apply CNC electrical, electronics and robotics technology concepts to the maintenance environment to improve effectiveness of electrical, electronic robotics maintenance activities.

Functional

Core

- Demonstrates advanced technical knowledge of more than one trade area( eg: mechanical, electrical, electronic, robotics) and oversee multiple incidents & repair activities involving upgradation of equipments, process.

- Ability in improving maintenance operations along with Troubleshooting, Predictive Maintenance, Preventive Maintenance

- Ability in Maintenance & troubleshooting of CNC machines like DMG MORI, Makino, Mazak, BFW, Doosan, ELB, Kent, Studer, Fanuc Robodrill, Hwachion, Juaristi, Hurco, Imeca, Sugami, Paragon, Glidemaster

- Ability to work and hands on experience of Servo Motor replacement with drive , Testing of servo motors & drive on separate testing panel, Spindle motor, Servo motor parameter setting and enabling, zero referencing etc.

- Ability to work on various controller Likes

Fanuc controller- FS0, OM, OI, 16i, 18i, 31+, TB, 200dr, 31iB system. Siemens controller – 840D, 808D

SYNTEC CNC controller – 64mb and Pansonic Servo systems

Mazatrol controls

- Ability to Work on Various VFDs like Siemens, Mitsubhishi, Yaskawa, Toshiba, ABB, Telemech etc.
- Ability to work on Fanuc 200Di MET and Mitsubishi RV-CR Robots – troubleshooting, manual operation, position teaching

- Ability to Work on PLC and Automation- Siemens S7-300, S7-1200 , S7-1500, S7-200SMART, Mitsubishi GX works2, GX works3, GT designer, FUJI, SYNTEC, BACKOFF

- Ability to develop and implement new PLC programs, HMI interfaces,



and Servo Drive configurations tailored for automotive and industrial applications to enhance automation and process control for LCA (Low cost automation)

- Ability to Work on Motion Controller, PLC, Servo Drive and Servomotor, Induction Drives and other related Components. Handling the Servo Solutions to specific applications through the AC/DC servomotors and Servo Drives. Study of Special purpose applications. Testing and Troubleshooting of servomotor.

- Ability to work on Plating Scada system – Wintek and advance

- Ability to work on Heat Treatment – IGBT and RLC logic based controllers

- Ability to work and hands on experience on Plating rectifiers Kraft powercon, Gtec – IGBT and Thryister base

- Ability to work and hands on experience on MHE Autostore (Metafold and Craftsman) – operation, Maintenance, upgradation and retrofitting

- Ability to perform vibration analysis, condition monitoring and reliability engineering to ensure that an asset shall operate to a defined standard for a defined period of time in a defined environment.

- Ability to review & finalize quarterly requirements of spares and takes action with the purchase dept. either directly or through Plant Head on the short falls or for the excess procurements if any, for the disposal of non-moving materials.

- Ability to work on SPM Machine, conventional machines, DG Set, Air Compressor, EOT Cranes, Sub station.

- Knowledge on mechanical systems including Hydraulic and Pneumatic Valve,circuit etc.





- Ability to Enhanced service & equipment reliability by executing cost saving initiatives, improving workflow and optimizing maintenance processes

- Root Cause Failure Analysis for each breakdown such as CAPA (Why-Why Analysis), Criticality analysis, DWM system, 5W1H and initiated corrective actions with the execution of annual shutdown jobs

- Planning for shutdown activities, optimizing power consumption and managing shifts, outsourcing & contract manpower

- Following holistic approach to safety, road safety, search & rescue, PTW, LOTO, PPE’s, WAH & Confined space entry(CSE), providing Tool Box Talk & SMP Training

- Basic knowledge of Switch Gear, both HT (up to 132kV) & LT (make: Siemens, Schneider, Voltas, ABB, Alstom) – SF6, Vacuum and Air Circuit breakers)

- Instruments like RTD, Thermocouples, Limit Switches, Rotary Limit switches, PT, FT, LT, Pneumatic Valves,

- Ability to work upon different systems like EMS,TS,EOHS,OHSAS,ISO9001

- Ability to work on SAP-Hands on SAP PM module

People development Ability to guide preparation of SOPs and other documents based on machine drawings and technical specifications to drive knowledge penetration to lower levels.

- Ability to give training to recent joinee.
- Ability in making OPL and SOP of maintenance activities.
- Ability to design dexterity center for training purpose.
- Shift schedule management of wage employees.

1. Key Result Areas

- UPTIME
- MTTR
- MTBF
- RETROFITTING AND RECONDITIOING
- PLC PROGRAMING AND HMI INTERFACE
- SERVO TUNING AND SETTING
- ROBOT PROGRAMING AND MAINTENANCE
- INVENTORY /SPARE PARTS MANAGEMENT
- PM, PDM ADHERENCE
- SHUTDOWN PLAN AND EXECUTION
- AMC SCHEDULE ADHERENCE
- SERVICE VENDOR MANAGEMENT
- LOW COST AUTOMATION
- SAP PM MODULE
- ISO SYSTEMS

1. Educational and Experience Requirements

Minimum Requirement

Level of Education

- BE Electrical/Electronics

Experience

- 8-15 years

📌 Electrical Engineer - Maintenance (Shirwal)
🏢 ACG
📍 Shirwal