- Develop die casting tool concepts for LPDC /HPDC components.
- Prepare 3D models, tool assemblies, manufacturing drawings, and BOMs.
- Perform design calculations for feed systems and process parameters.
- Conduct casting simulation studies and implement design improvements.
- Finalize tool designs based on simulation and manufacturing requirements.
Process Optimization
- Collaborate with process engineers to optimize casting quality and productivity.
- Analyse casting defects and implement corrective design solutions.
- Support tool trials, process validation, and production ramp-up activities.
- Ensure achievement of First Time Right (FTR) tool design objectives.
Cross Functional Coordination
- Coordinate with tool room, production, quality, and project teams.
- Participate in design reviews and customer discussions.
- Support continuous improvement initiatives in tooling and casting processes.
- Maintain design records, simulation reports, and project documentation.
Key Deliverables / Accountabilities
- Timely completion of LPDC/HPDC tool designs as per project schedules.
- First Time Right feed system and die design implementation.
- Reduction in casting defects through optimized tool design.
- Successful tool trials and smooth production launch.
- Improved casting yield, productivity, and quality performance.
- Compliance with customer and internal engineering standards.
- Experience in development of aluminium cast components for Automotive OEMs and Tier-1 suppliers.
- Exposure to both LPDC / HPDC die development projects.
- Strong understanding of casting simulation and tool optimization techniques.
- Proven ability to independently handle complete tool design lifecycle from concept to production release.
Experience: 4-8 Years
Location: Pune
Industry Preference: Automotive / Die Casting / Foundry / Auto Components