Responsible for breakdown maintenance, preventive maintenance, troubleshooting, reconditioning and reliability improvement of CNC and conventional machine tools, ensuring maximum machine availability and minimum downtime.
1.Breakdown & Troubleshooting
- Attend and resolve breakdowns of HMC, VMC, VTL, Turning and Grinding machines.
- Diagnose mechanical problems and identify root causes of recurring failures.
- Carry out repairs, replacement and adjustment of machine components.
- Reduce machine downtime through quick and effective troubleshooting.
2. Preventive Maintenance
- Execute preventive maintenance schedules for HMC, VMC, VTL, Turning and Grinding machines.
- Inspect and maintain spindles, bearings, guideways, ball screws, gearboxes, lubrication systems, hydraulic and pneumatic systems.
- Maintain machine history and PM checklists.
- Identify potential failures and take corrective action before breakdowns occur.
3. Machine Re-conditioning
- Possess knowledge of machine reconditioning and restoration activities.
- Assess worn-out machine components and recommend repair/replacement.
- Support machine accuracy restoration, alignment and leveling activities.
- Coordinate overhaul and reconditioning of critical machines.
4. Maintenance Analytics & Continuous Improvement
- Analyze breakdown trends and recurring failures.
- Use 7 QC Tools for problem-solving and maintenance analysis.
- Apply Why-Why Analysis for Root Cause Analysis.
- Develop corrective and preventive actions to eliminate repeated breakdowns.
- Monitor maintenance KPIs such as MTBF, MTTR, machine availability and breakdown frequency.
5. Oracle Maintenance System
- Record and update breakdown entries in Oracle.
- Prepare and manage Preventive Maintenance schedules through Oracle.
- Maintain equipment maintenance history and records.
- Manage spare parts requirements, availability and consumption through Oracle.
- Coordinate with Stores/Purchase for critical spare availab
📌 Mechanical Maintenance Engineer (Coimbatore)
🏢 Tube Investments of India Limited (TII)
📍 Coimbatore
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