21 Aug
|
Liebherr Tower Cranes
|
Pune Division
21 Aug
Liebherr Tower Cranes
Pune Division
Creating Passion: Your Responsibilities
Roles & Responsibilities:
- Assembly Quality – Slewing Drive:
- Ensure 100% compliance to Assembly Work Instructions (WI), torque charts, tightening sequences, and critical-to-quality (CTQ) parameters.
- Conduct and monitor in-process inspections for sub-assemblies and final assemblies (slewing drive gearboxes, motors, seals, bearings, housings).
- Verify bearing preload, backlash, endplay, gear meshing, shim thickness, and lubrication levels as per specification.
- Develop and maintain control plans, inspection standards, and check sheets for slewing drive assembly.
- Ensure availability, calibration, and correct usage of torque wrenches, dial gauges, feeler gauges, micrometers, and other critical gauges.
- Support problem-solving (5 Why, Ishikawa, 8D) for assembly defects, leakages, fitment issues, noise/vibration issues, or test failures.
- Review first-off and special process validation for recent assembly setups or engineering changes.
- Painting Quality Assurance:
- Inspect surface preparation quality: blasting profile, roughness (Ra),
cleanliness (Sa), welding spatter removal, burr removal.
- Verify DFT (Dry Film Thickness), paint adhesion, hardness, gloss, color shade, curing time, contamination, and rust prevention.
- Ensure correct usage of paint material, hardener ratios, pot life, environmental conditions (humidity/temperature).
- Approve paint process parameters as per paint system requirements (primer, intermediate, topcoat).
- Conduct visual inspection as per ISO 12944 / company paint standards.
- Support paint booth audits, paint consumable control, and rework reduction.
- Handle painting NCRs, shade deviations, pinholes, orange peel, under-film corrosion, and ensure timely corrective actions.
- Testing & Functional Verification:
- Ensure functional test compliance for slewing drives:
- Noise & vibration levels
- Torque test
- Leak test / pressure retention
- Operating smoothness and rotational efforts
- Support F
📌 Engineer - Quality (BU-Drives) (Pune Division)
🏢 Liebherr Tower Cranes
📍 Pune Division