The role holder is responsible for ensuring safety operation in the plant and he support to production team for continuous operation without breakdown. He should maintain the equipment's and instruments in valuable manner and all quality aspects at low cost for smooth functioning of instrumentation maintenance in our organization.
Principal Accountabilities
Ensure the equipment's / instruments are working properly without deviation in the plant.
All the instruments are to be calibrated as per the ISO standards (ISO-17025).
Continuous monitoring of all the Critical Control Points (CCPs) and Operational Prerequisite Program (OPRP) equipment's / instruments.
Focus on continuous operation and maintenance activity in the plant.
Performing validations (installation and operation qualification) for the equipment.
Technical evaluation of client requirement, Interlock write up as per the requirement and reviewing the interlock write up.
Installation and commissioning of field instruments like Temperature, pressure, conductivity, pH, flow, level sensors and performing their calibration.
Reviewing the General assembly drawings.
Reviewing the isometric drawings.
Preparing & reviewing the instrument data sheets.
Maintenance of PLC control panels, Motor operated valves, pneumatic operated Gates and solenoid operated valves
Performing preventive maintenance for field instruments like pressure, temperature, flow etc
Basic Trouble shoot of PLC and SCADA systems (Allen Bradley, Honeywell, Siemens, and delta make)
Field verification of instrumentation connected to PLC and SCADA systems based on the requirements.
Maintenance of level and flow sensors etc
Reviewing the basic Piping and Instrumentation Diagrams (P&IDs;).
Installation/ testing /Commissioning and trouble shooting of PLC control panels.
Key Interactions:
Internal: Production
External: Vendor
Knowledge, Skills and Experience
Educational qualifications: BE (Instrumentation Eng, Mech, ECE).
Relevant experience : 4 to 8 Years.