KEY RESPONSIBILITIES
Develop manufacturing process and organizing facilities for Auto electrical product assemblies and components
Arrive cycle time, planning of assy lines / machines / process plants with robust process controls with optimal manpower.
Preparation of Process Flow Diagrams (PFD), PFMEA, and Control Plans for new and existing products
Develop and validate tooling, fixtures, and gauges required for mass production
Ensure smooth and flawless launch of recent products (NPI) from design release to SOP
Collaborate with Product design, Tool Design, Production, and quality teams for successful launch of Recent Products and improvement projects.
Drive continuous improvement initiatives for productivity, cost reduction, and quality enhancement
Support Establishing various manufacturing process like winding, assembly, testing, special processes, etc.,)

REQUIRED SKILLS




Solid knowledge of manufacturing processes in motor industry (winding, tightening, pressing, assembly, testing, etc.,)
Expertise in process planning tools (PFD, PFMEA, Control Plan, SOPs)
Understanding of time study, line balancing, and capacity planning
Experience in tooling/fixture design and process validation
Familiarity with lean manufacturing, Kaizen, and continuous improvement practices
Knowledge of quality tools (7 QC tools, Root Cause Analysis, SPC basics)
Ability to read and interpret engineering drawings and GD&T;
Exposure to ERP / MES systems for production planning and tracking
Strong analytical and problem-solving capability with cross-functional coordination
Basic understanding of electrical components and motor working principles

📌 Process Planning Engineer Chennai
🏢 Lucas-TVS
📍 Chennai