Inspect in-process and finished aluminium castings to ensure zero surface and internal defects. Verify dimensions against engineering drawings and control shop-floor scrap in Gravity Die Casting (GDC) / Sand Casting lines.
Key Responsibilities
In-Process & Final Inspection: Check aluminium components for defects like porosity, blowholes, gas entrapment, shrinkage, cold shut, and surface cracks.
Measurement & Testing: Read engineering drawings and use gauges (Vernier, Micrometer, Height Gauge) to verify critical dimensions. Coordinate Dye Penetrant Testing (DPT)
and hardness checks.
Process Control: Monitor molten metal temperature, core setting, and die coating application to prevent recurring casting flaws.
Defect Reduction & Reports: Perform root cause analysis (5-Why, 7 QC tools) on rejections and log daily scrap data in MS Excel.
Requirements
Education: Diploma / Degree in Mechanical or Metallurgy Engineering.
Experience: 2–5 years in an Foundry (GDC or Sand Casting).
Skills: Positive understanding of aluminium casting defects, ability to read blue-prints/drawings, and basic report generation.
📌 Quality Engineer Foundry Chennai
🏢 Arun Engineering
📍 Chennai
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