Technical & Process Expertise
Deep knowledge of:
Raw Mix design & proportioning
Heat & Mass Balance calculations
Kiln pyro-processing & clinkerization chemistry
VRM and Ball Mill operation & optimization
Coal mill operation and fuel optimization
Clinker cooler efficiency improvement
Robust understanding of:
Refractory selection, installation & performance monitoring
Grinding media optimization
Dust collectors, ESPs & Bag Filters
Alternative fuels & thermal substitution rate (TSR)
Working knowledge of:
QCX / Laboratory systems
DCS/PLC based process control systems
Cement quality standards & statutory norms
ISO 9001 / ISO 14001 / ISO 45001 systems
Proven track record of:
Reducing Heat Consumption (kCal/kg clinker)
Reducing Power Consumption (kWh/ton cement)
Increasing Kiln availability & output
Budget preparation and cost optimization skills.
Robust MIS, ERP and KPI monitoring capability.
Production Planning & Execution
Ensure daily, monthly & annual production targets for:
Limestone crushing
Raw Mill
Kiln & Pyro section
Cement grinding
Optimize kiln feed chemistry and ensure stable operation.
Maintain clinker factor and cement blending targets.
Coordinate closely with Mines team for raw material availability and quality alignment.
Ensure plant runs at optimum rated capacity with maximum reliability.