Company : Vidya Wires Ltd

Post : Maintenance Manager

Department: Maintenance

Reports to: Plant Head

Location: Anand, Gujarat

Position Overview:

The Maintenance Manager will be responsible for building and leading the Maintenance function from the ground up, covering Mechanical, and Electro-Mechanical maintenance. This role requires robust technical expertise, leadership skills, and proven experience in handling plant and utility maintenance to ensure high reliability, safety, and efficiency of operations.

Key Responsibilities:

1.

Plant

Setup & Establishment

- - Develop and implement the complete maintenance system (policies, SOPs, schedules) from scratch.

- Supervise erection, installation, commissioning and handover of all plant & utility equipment.

- Set up maintenance workshop, tools & tackles, and spare parts inventory management system.

2. Equipment & Utilities Maintenance

- - Plan and execute Preventive, Predictive, and Breakdown Maintenance for all plant machinery, including:

- Super Enamelled Copper & Aluminium Wire and Strip Lines.

- Continuous Transposed Conductor (CTC) Machines.

- Paper-Covered Conductor Lines.

- Bunching, Stranding & Cabling Machines.

- Copper Busbar, Foil & PV Ribbon Manufacturing Lines.

- Upcaster / Electric Furnaces for continuous copper rod casting.

- Maintain utilities & infrastructure: HT/LT electrical systems, transformers, compressors, DG sets, HVAC, water cooling systems, firefighting systems.

- Monitor equipment health to minimize downtime and ensure maximum Overall Equipment Effectiveness (OEE).

3. Team Building & Leadership

- - Recruit, train, and lead a skilled multi-disciplinary maintenance team.

- Define roles, responsibilities, and performance standards for the team.





- Develop a proactive culture focused on safety, accountability, and reliability.

4.

Spare

Parts & Vendor Management

- - Identify critical spares and develop optimum inventory control systems.

- Build strong vendor base for OEM spares, service contracts, and AMCs.

- Negotiate and finalize contracts with service providers for cost-effective maintenance support.

5. Safety, Statutory & Compliance

- - Ensure compliance with Factory Act, Electrical Safety Rules, Environmental & Fire Safety regulations.

- Implement strict LOTO (Lock-out / Tag-out), Permit-to-Work, and Safety Audit systems.

- Drive zero-accident culture in maintenance activities.

6.

Continuous

Improvement

- - Introduce modern maintenance practices – TPM, Kaizen, 5S, and Condition Monitoring.

- Lead energy conservation and cost-saving initiatives.

- Adopt digital tools / CMMS for maintenance tracking and reporting.

Qualifications & Experience:

- - B.E. / B. Tech in Mechanical Engineering.

- 10–15 years of industrial maintenance experience with at least 5 years in a leadership role.

- Hands-on exposure to Wire & Cable / Conductors / Metal Processing / Continuous Casting industries.

- Strong knowledge of Electrical & Mechanical systems, HT/LT systems, Furnaces, and Process Utilities.

Key Skills & Competencies:

- - Strong leadership and team-building ability.

- Analytical and problem-solving skills.

- Excellent planning and execution capabilities.

- Vendor negotiation and cost optimization skills.

- High focus on safety, reliability, and energy efficiency.

Ability to work under pressure in a fast-paced environment.

For Apply Share CV on [email protected] Or Whats App & Call On (phone hidden).

📌 Maintenance Manager - Mechanical (Anand)
🏢 Vidya Wires
📍 Anand