Job Description

POSITION TITLE: Sr. Manager-HOD of Maintenance

DIVISION / DEPARTMENT: Maintenance

REPORTS TO: Plant Head

LOCATION: Haridwar

POSITION SUMMARY:

The Head of Maintenance (HOD) leads and manages the Maintenance Department to ensure safe, reliable, effective, and cost-effective operation of plant equipment, with a specific focus on coil coating lines (CCL). The role carries overall responsibility for planned and breakdown maintenance, predictive maintenance programs, spare parts strategy, equipment lifecycle management, safety and environmental compliance, and continuous improvement to maximize plant availability and product quality.

MAJOR RESPONSIBILITIES:

RESPONSIBILITIESStrategy & Leadership

1. Define and execute the maintenance strategy aligned with plant production targets and corporate objectives.
2. Lead, mentor, and develop the maintenance team (supervisors, engineers, technicians), promoting skills for CCL operations and general manufacturing.
3. Establish KPIs for availability, MTBF, MTTR, downtime, maintenance cost per tonne,



and spare-part fill rate; monitor and report performance.

Coil Coating Lines (CCL) Expertise

1. Own technical maintenance for coil coating lines: pre-treatment, washing, chemical treatment, primer/top-coat application, ovens/burners, IR curing systems, cooling towers, recoilers/levellers, slitting & recoiling equipment, Roll Forming lines, Press brakes, Hot press, Glue Application machines and slitting lines and material handling conveyors.
2. Implement preventive and predictive maintenance (vibration analysis, thermography, oil analysis, laser alignment) specifically for CCL critical assets (oven/blower motors, drive systems, rollers, web handling, coating applicators).
3. Lead root cause analysis (5-why, fishbone, FMEA) for recurring failures in CCL and implement sustainable corrective actions.

Maintenance Planning & Execution.

1. Develop annual and short-term maintenance plans coordinated with production sch

📌 Senior Manager Maintenance (Haridwar)
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📍 Haridwar