22 Aug
|
Varroc
|
Sambhajinagar
22 Aug
Varroc
Sambhajinagar
Role Title Sr. In charge - Production
1. JOB PURPOSE
Responsible for assisting the shift In-charge/cell In-charge in planning and managing all production activities at the plant/cell
(during the assigned shift), enabling realization of the plants operational targets (such as plant productivity, minimized inhouse
rejection, tool cost reduction and related parameters) within the limits of best engineering practices (Kaizen, 5S) and HSSE norms
3. PRINCIPAL ACCOUNTABILITIES
1. Production Planning
Participate in daily review meetings to understand the daily production targets, inhouse rejection (IHR) targets and
maintenance schedules
Take a handover of the activities of the previous shift. Identify deviations from the production plan viz-a-viz the
target and assist the Shift In-charge/Cell In-charge plan next steps to enable recovery of losses
2. Production execution
Assist the Shift In-charge/Cell In-charge in overseeing end to end production process (during the shift) including all
cell operation routines aimed at achieving the production target
Ensure execution of the work plan as decided by the supervisor. Delegate responsibilities to the operators and
monitor their work against the set plan. Provide guidance as and when required
Set machine parameters as per SOP guidelines. Oversee the process for the manufacturing of the 1 st piece and take
approval from concerned stakeholders before continuing the shift production
Take over the production set up from the operators incase of an urgent part dispatch requirement
Manage availability of all manufacturing requirements (consumables, tooling etc.). Verify list of requirements, plan
for and ensure their timely procurement
Supervise critical maintenance work supporting the maintenance team to minimize the machine downtime
Train the floating manpower on their assigned tasks. Prepare regular manpower to take on floating manpower work
in their absence
Resolve various issues impacting production plant; Escalate to Shift In-charge/Cell In-charge for critical issues
Provide daily updates regarding shifts production activities, actual production, IHR, consumables utilization etc. as
required by the Shift In-charge/Cell In-charge
3. Cost optimization
Monitor consumables per unit of product. Inform supervisor of any deviations in consumption viz-a-viz the
consumables plan
Study and analyze previous shift rejections to identify processes getting rejected and its subsequent causes and
effects. Submit the analysis to the Shift In-charge/Cell In-charge for further evaluation and planning
Implement process modifications suggested by supervisor to control IHR thereby avoiding wastage of both quantity
and cost
4. Continuous improvement initiatives
Manage the implementation of Kaizen and initiatives suggested by ME ensuring plant is operated in compliance
with best engineering practices
Conduct quality inspections to determine defects. Conduct root cause analysis of the identified defects and make
suggestions for machine rectification. Implement suggestion post approval
📌 Sr. In charge Production( One year fix contract) (Sambhajinagar)
🏢 Varroc
📍 Sambhajinagar