Job Title: AME
Experience: 8-12 Years
Qualification: B.E. / B.Tech (Mechanical / Industrial / Automobile)
Industry: Automotive Manufacturing Industry
Job Location: Hosur
Description
New Product Introduction (NPI) Powertrain
- Lead manufacturing readiness for new engine, transmission powertrain programs.
- Drive APQP elements: PFMEA, Process Flow, Control Plans, and Work Instructions.
- Participate in DFM/DFMA reviews to ensure manufacturability of castings, machined components, and assemblies.
- Validate and launch current machining lines, assembly stations, and end-of-line testing equipment.
- Co-ordination with Cross functional teams for development of Industrialization studies for new programs
- Ensure the MPRQ - Manufacturing Process Readiness Qualification for new studies
- Lead for Change Management execution & controller for UPE function.
Process Development & Optimization
- Develop advanced processes such as CNC machining, honing, grinding, gear hobbing/shaping, heat treatment, leak testing, torque-to-turn, and automated assembly.
- Conduct cycle-time studies,
line balancing, bottleneck analysis, and optimize throughput.
- Improve OEE, reduce scrap, improve Cpk and reduce process variation.
Tooling, Fixturing & Automation
- Design and specify cutting tools, fixtures, gauges, end-effectors, torque tools, and automated handling systems.
- Lead installation, commissioning, and validation of new equipment such as:
- Automated Engine & transmission assembly cells
- Robotic handling systems
- Precision machining centers
- End-of-line dynamometers or emotor testers
- Work with suppliers for tool trials, capability studies, and PPAP qualification.
Quality & Compliance
- Lead root-cause analysis for powertrain defects using 7QC tools, DMAIC, 8D, etc.
- Implement robust quality checkpoints: torque audits, leak tests, NVH checks, gear contact pattern tests.
- Ensure compliance with automotive standards: IATF 16949, ISO 14001, ISO 45001.
Continuous Improvement & C
📌 Advanced Manufacturing Engineer (Hosur)
🏢 RGBSI
📍 Hosur