1. Key Responsibilities

A. Production & Process Management
- Execute daily welding production plans for cabin frame assembly.
- Ensure correct sequence of welding operations as per drawings and SOPs.
- Monitor welding parameters, heat input, and fixture settings.
- Coordinate with fabrication, machining, painting, and production planning teams.
- Ensure availability of raw materials like cut parts, welding electrodes, wire, gas, and consumables.

B. Weld Quality Control
- Ensure all welds meet quality standards (visual inspection, NDT, dimensional accuracy).
- Identify weld defects (porosity, undercut, spatters, cracks, lack of fusion) and implement corrective actions.
- Work closely with QA for weld testing and documentation.
- Ensure welding SOPs, WPS (Welding Procedure Specification), and PQR (Procedure Qualification Record) are followed.

C. Manpower Handling
- Lead welders, fabricators, tack welders, and contract workforce on the shop floor.
- Train and skill-upgrade welders on MIG/MAG, TIG, SMAW processes as applicable.
- Monitor manpower allocation, discipline,



and shift management.
- Conduct on-job coaching to improve weld quality and efficiency.

D. Equipment & Tool Management
- Ensure proper functioning and maintenance of welding machines, jigs, fixtures, and manipulators.
- Coordinate with maintenance for breakdowns, preventive maintenance, and calibration.
- Ensure proper handling and storage of welding consumables.

E. Safety & Compliance
- Ensure adherence to all safety procedures related to welding, gas cutting, handling cylinders, PPE usage, and fire safety.
- Conduct regular toolbox talks, hazard identification, and risk assessments.
- Maintain compliance with ISO/IATF standards, QMS documentation, and shop floor audits.

F. Continuous Improvement
- Drive improvement projects on cycle time reduction, weld quality enhancement, and fixture optimization.
- Implement Lean manufacturing tools: 5S, Kaizen, Poka-Yoke, SMED, etc.
- Identify opportunities t

📌 Production Supervisor (Pune)
🏢 Genius Consultants
📍 Pune