Role & responsibilities
- Ensure production targets are achieved on time with optimum machine utilization.
- Prepare machine loading plans based on mould, machine capacity, material, and cycle time.
- Monitor actual production versus planned production and take corrective actions.
- Ensure minimum production downtime and maximum machine utilization.
- Supervise the complete injection moulding process from mould setup to finished product.
- Monitor and optimize process parameters such as temperature, pressure, injection speed, holding pressure, cooling time, and cycle time.
- Troubleshoot moulding problems and ensure quick corrective action.
- Reduce cycle time without compromising product quality.
- Ensure proper handling and drying of engineering plastics and other raw materials.
- Control rejection, rework, and process variation.
- Monitor common injection moulding defects such as flash, short shot, sink marks, warpage, burn marks, weld lines, and black spots.
- Coordinate with the Quality Department for customer complaints and process improvements.
- Allocate operators, setters,



technicians, and supervisors effectively.
- Train employees on machine operation, quality standards, safety, and SOPs.
- Develop multi-skilled operators and technicians.
- Coordinate with Maintenance and Tool Room for machine and mould availability.
- Minimize machine breakdowns and mould-related downtime.
- Ensure proper mould changeover and machine setup.
- Monitor OEE, availability, performance, and quality.
- Identify major causes of productivity loss and implement improvement actions.
- Reduce machine idle time, breakdown time, setup time, and minor stoppages.
- Monitor daily scrap and rejection percentage.
- Identify major rejection reasons and implement permanent corrective actions.
- Control material wastage, regrind usage, and process losses.
- Reduce energy consumption and unnecessary machine running.
- Implement cost-saving and productivity improvement projects.

Preferred cand

📌 Production Engineer (Sriperumbudur)
🏢 ACT Plast Paints
📍 Sriperumbudur