Department: Quality
Function: Wiring Harness – Automotive, Home Appliances & Toy/Electric Ride-On Products
Reporting To: Quality Head / Plant Head
Location: Manufacturing Plant
Employment Type: Full-Time

1. Job Purpose

The In-Process Quality Engineer will be responsible for ensuring that wiring harnesses are manufactured as per approved drawings, samples, specifications, control plans and customer requirements.

The main objective of this position is to prevent defects during production rather than detecting them only at final inspection, control process quality, reduce rejection and rework, and ensure that only conforming material moves to the next production stage.

The engineer will work closely with Production, Quality, Stores, PPC and Contractors/Line Supervisors.

2. Key ResponsibilitiesA. Start-Up / First-Piece Approval
- Verify latest drawing, BOM, sample and work instructions before production starts.
- Check availability of approved material as per BOM.
- Approve first-piece / first-off sample before bulk production.
- Verify wire type, wire size/gauge, colour, length and marking.




- Verify terminals, connectors, seals, sleeves, tapes, clips, fuses and other components.
- Check crimping parameters and crimp quality before production.
- Ensure correct applicator/tool/jig is being used.
- Stop production if first-piece approval is not satisfactory.

B. In-Process Quality Inspection

Conduct regular patrol inspection of all running wiring harness lines.

Check critical operations including:
- Wire cutting and stripping
- Crimping
- Terminal insertion
- Connector assembly
- Wire routing
- Branch dimensions
- Taping
- Sleeving
- Heat-shrink operation
- Soldering, where applicable
- Fuse/switch/LED assembly
- Clip and accessory fitting
- Sub-assembly operations
- Electrical testing
- Visual inspection

Ensure operators follow approved process and work instructions.

3. Crimping Quality Control

The engineer must have robust control over the crimping process.

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📌 Inprocess Quality Engineer (Bawana)
🏢 ApoloIndus Pvt.Ltd
📍 Bawana