Key Responsibilities:
- Perform preventive maintenance as per schedule on injection molding machines such as Sumitomo, Nissei, Fanuc, Matsui, etc.
• Diagnose and troubleshoot mechanical, electrical, and hydraulic faults in molding machines.
• Handle breakdown maintenance effectively to minimize machine downtime.
• Maintain and service auxiliary equipment such as Mold Temperature Controllers, Chillers, Dryers, and Robots.
• Ensure machine alignment, platen parallelism, and clamping force settings are maintained as per standards.
• Calibrate and inspect servo motors, heaters, sensors, and hydraulic valves.
• Maintain maintenance checklists, logbooks, and machine downtime records.
• Participate in Kaizen, TPM, 5S, and energy-saving activities.
• Support installation and commissioning of recent injection molding machines.
• Conduct breakdown analysis and identify root causes to prevent recurring failures.
• Coordinate with production and other departments to ensure smooth machine operation and production continuity.

Required Skills & Experience:




- 4 - 6 years of hands-on experience in injection molding machine maintenance.
• Good understanding of hydraulics, pneumatics, electrical panels, and PLC systems.
• Hands-on experience with injection molding machine brands such as Sumitomo, Nissei, Fanuc, Matsui, Kanetsu, etc.
• Knowledge of TPM, OEE, Preventive Maintenance, and Breakdown Maintenance.
• Good analytical and diagnostic skills for breakdown and root cause analysis.
• Ability to follow maintenance SOPs and safety standards.
• Good team coordination and documentation skills.
• Ability to work independently and in shifts.

Key Performance Areas:
- Machine uptime and downtime reduction
• MTBF improvement
• Maintenance cost control
• Preventive maintenance schedule adherence
• Reduction in breakdown frequency
• Effective maintenance documentation and spare parts control

Documents / Records Handled:
- Daily Maintenance Logbook
• Preventive Maintenance Checklists
• Breakdo

📌 Mold Maintenance Engineer (Varadaiahpalem)
🏢 Pasona
📍 Varadaiahpalem