23 Aug
|
Australian Premium Solar
|
Gujarat
23 Aug
Australian Premium Solar
Gujarat
Job Type: Full-time
Job SummaryThe Quality Manager is responsible for establishing, implementing, and maintaining the Quality Management System (QMS) to ensure that all solar photovoltaic (PV) modules and manufacturing processes comply with customer requirements, industry standards, and regulatory requirements. The role focuses on driving product quality, process excellence, customer satisfaction, and continuous improvement across manufacturing operations.Key Responsibilities1. Quality ManagementDevelop, implement, and maintain the Quality Management System (QMS) in accordance with ISO 9001 and other applicable standards.Ensure compliance with customer specifications, statutory regulations, and international standards for solar PV modules.Establish quality objectives, KPIs, and continuous improvement initiatives.Monitor quality performance and drive continual improvement across manufacturing operations.2. Incoming Quality Control (IQC)Develop and implement inspection plans for incoming raw materials, including:Solar CellsGlassEVA/POEBack sheetsJunction BoxesFramesBusbars and RibbonsResponsibilities include:Approving incoming materials based on defined quality standards.Coordinating with suppliers to resolve quality issues.Conducting supplier audits and performance evaluations.Monitoring supplier quality performance and implementing corrective actions.3. In-Process Quality Control (IPQC)Monitor quality throughout the manufacturing process, including:Cell StringingLayupLaminationTrimmingFramingJunction Box FixingElectroluminescence (EL) TestingFlash TestingPackagingResponsibilities include:Ensuring adherence to manufacturing processes.Identifying process deviations and reducing defects.Implementing process improvements to improve product quality.4. Final Quality Control (FQC)Verify that finished modules meet electrical, mechanical, cosmetic, and performance requirements.Review electrical test data and inspection reports.Approve final product release before shipment.Ensure traceability of finished products.5.
Testing & ComplianceEnsure compliance with international standards including:IEC 61215IEC 61730ISO 9001ISO 14001ISO 45001Additional responsibilities:Coordinate reliability and environmental testing.Support product certification and surveillance audits.Ensure compliance with customer-specific quality requirements.6. Customer QualityInvestigate customer complaints and warranty claims.Perform root cause analysis using:8 D Methodology5 Why AnalysisFishbone (Ishikawa) DiagramPareto AnalysisImplement and monitor Corrective and Preventive Actions (CAPA).Improve customer satisfaction through proactive quality improvements.7. Process ImprovementLead Lean Manufacturing and Six Sigma initiatives.Reduce defects, scrap, and rework.Improve:First Pass Yield (FPY)Overall Equipment Effectiveness (OEE)Process Capability (Cp/Cpk)Drive cost reduction through quality improvement initiatives.8. Documentation & Quality RecordsDevelop, maintain, and control:Standard Operating Procedures (SOPs)Quality PlansInspection StandardsControl PlansWork InstructionsProcess Flow ChartsFMEAPPAP (where applicable)CAPA RecordsAudit ReportsQuality Dashboards9. Audit ManagementLead Internal Quality Audits.Coordinate customer, certification, and regulatory audits.Ensure timely closure of audit observations.Maintain audit readiness across all manufacturing functions.10. Team LeadershipLead QA/QC Engineers, Quality Inspectors, and Laboratory Personnel.Conduct performance reviews and competency assessments.Develop training plans for quality awareness and technical skills.Foster a culture of continuous improvement and accountability.11.
Cross-Functional CoordinationCollaborate with:ProductionEngineeringMaintenanceProcurementSupply ChainR&DPlanningSupport;:Current Product Introduction (NPI)Process validationEquipment qualificationContinuous improvement projectsKey Performance Indicators (KPIs)Customer Complaint RateWarranty Claim RateFirst Pass Yield (FPY)Defect Parts Per Million (PPM)Scrap RateRework PercentageCost of Poor Quality (COPQ)CAPA Closure TimeInternal & External Audit Compliance ScoreSupplier Quality PerformanceOn-Time Quality ReportingEducational QualificationsBachelor's Degree in Mechanical Engineering, Electrical Engineering, Electronics Engineering, Industrial Engineering, Materials Engineering, or a related discipline.Master's Degree (preferred).Experience8–15 years of experience in Quality Assurance/Quality Control.Minimum 5 years in a leadership role within Solar PV Module Manufacturing or Electronics Manufacturing.Experience with automated production lines is preferred.Required Technical SkillsISO 9001 Quality Management SystemsIEC 61215 & IEC 61730 StandardsStatistical Process Control (SPC)Failure Mode and Effects Analysis (FMEA)Measurement System Analysis (MSA)Control PlansCorrective and Preventive Actions (CAPA)Root Cause Analysis8 D Problem SolvingLean ManufacturingSix Sigma MethodologyQuality AuditingSupplier Quality ManagementReliability & Environmental TestingQuality Data AnalysisERP/MES SystemsMicrosoft ExcelMicrosoft Power BI (Preferred)Behavioral CompetenciesStrong leadership and people management skillsExcellent analytical and problem-solving abilityEffective communication and stakeholder managementSound decision-making skillsHigh attention to detailContinuous improvement mindsetResult-oriented approachAbility to work under pressure and meet deadlinesPreferred CertificationsISO 9001 Lead AuditorSix Sigma Green Belt or Black BeltLean Manufacturing CertificationCertified Quality Engineer (CQE) – PreferredWorking ConditionsManufacturing plant environment.Frequent interaction with production teams, suppliers, and customers.Occasional travel for supplier audits, customer visits, and certification activities.CompensationCompensation will be offered as per company standards and will be commensurate with the candidate's qualifications, experience, and skill set.Please Share cv: prajapati.n@Location: - At & Post: TAJPUR , NH-08, PRANTIJ, DIST : Sabarkantha, Gujarat 383205, India
📌 Quality manager (Gujarat)
🏢 Australian Premium Solar
📍 Gujarat