Role: Manufacturing Engineer

Function: 1. Provide Manufacturing engineering support to Dubai, Singapore and UK manufacturing in terms of creation of BOMs, Routings, Programs, Fixturing, Quality Plans, Manufacturing Process Design, Tooling selection, and other ME related activities

1. Lead / support India manufacturing with all ME related activities; help with implementation of the QHSE management system; work with the SAP team and Operations team to design ERP functionality; and help with the installation / commissioning of Plant Machinery & Equipment at the new India manufacturing start-up (based on learning / training acquired at EAGS Dubai and Singapore locations)

Role: Play a key role in the overall success of Manufacturing by developing and implementing manufacturing processes which ensure productivity, efficiency, ensuring compliance with quality requirements, cost-reduction, and safety in the manufacturing of components used in the OFS industry as well as associated industries such as alternate-energy, aerospace, defense, marine and/or automotive.

The individual(s) will collaborate with other relevant functions such as operations, production, QHSE, QC, maintenance, sales, etc. to facilitate continuous improvement, cost reduction, on-time delivery, manufacturing efficiency, personnel/machine utilization, and adherence to financial plans in a safe working environment The individual(s) will be part of the core-team that ensures timely and seamless go-live of the India Manufacturing Hub.

Responsibilities:

General

1. Create Bill of Materials for parts to be manufactured
2. Create Routings based on various manufacturing processes such as sawing, straightening, solid boring, pull-boring, honing, CNC turning / milling, threading, outside vendor processes (typically surface treatments) etc. to convert raw material to machined/manufactured component in the most cost effective, safe and efficient manner. This will require accurate calculation of timings for the respective operations using the PM&E; available at EAGS.
3. 3D modelling and generating programs for various CNC machines. This will require familiarity with Fanuc, Heidenhein, Siemens, Mazatrol controls and also familiarity with CAD/CAM software such as NX, EdgeCAM, AutoCAD, MasterCAM, etc.
4. Identify special tooling / creative techniques that will add functionality to our machines that enable us to manufacture what we could not do before (with existing PM&E;)
5. Create and execute policies/programs for machining/manufacturing to ensure high quality, low cost, and timely delivery of product.
6. Identify and evaluate suppliers (for tooling, associated supplies, and outside vendor machining/services) who can deliver quality products in a timely and cost-effective manner.



This will also entail working with the Quality department to carry out supplier audits.
7. Be able to look at part drawings (and relevant specifications), evaluate machining / manufacturing requirements, identify appropriate tooling, techniques, etc. Where applicable, this will involve arranging for tooling/insert trials with tooling manufacturers and obtaining quotes, negotiating pricing / delivery, placing orders with relevant suppliers, coordination with worldwide EAGS locations with regards to best practices either developed locally or internationally and ensure their world-wide adoption to ensure best practices are incorporated that ultimately save cost and time, while simultaneously improving efficiency and accuracy.
8. Collaborate with manufacturing and engineering teams to develop and optimize manufacturing of high precision machined processes.
9. Conduct feasibility studies and cost analysis to determine the most efficient manufacturing methods for specific projects. This will involve carrying out time and motion studies (as and where applicable/required). The aim is to create manufacturing flows that alleviate bottle-necks and ensure line-balancing.
10. Design, modify, and implement tooling fixtures, jigs, and cutting tools to enhance production capabilities and product quality.
11. Develop and maintain documentation related to tooling designs, specifications, and performance metrics.
12. Provide technical support and troubleshooting expertise for machining-related issues on the shop floor.
13. Perform regular inspections on tooling / equipment to ensure optimal performance and longevity.
14. Train production staff on proper part/tooling setup and operating procedures with regards to machining.
15. Stay updated on industry trends, emerging technologies, and best practices in manufacturing technology.
16. Guarantee excellent communications within the organization at corporate level with strong internal communication.
17. Establish and maintain cost control standards for manufacturing.
18. Set up, execute and enforce goals/KPIs for vendor/operator performance along with plant management.
19. Develop MOC and Risk Identification/Mitigation policies/procedure(s) to ensure that we are always able to deliver a quality product in a timely manner.

20.Communicate and collaborate with other stakeholders customers, managers, suppliers, and contractors.




1. Establish, maintain and report on KPIs for themselves.
2. Highly motivated and dedicated individual(s) willing to take on a high degree of responsibility and ownership for the performance of the facility and its suppliers.
3. Highly customer-focused, and willing to go the extra mile to make things happen.

Quality, Health, Safety & Environment

1. In close collaboration with the Director of Global Manufacturing, the operations directors and the QHS&E; Managers (Singapore / Dubai), participate in and support QHSE Management system activities/programs.
2. Establish a Root Cause Failure Analysis process for investigating machining failures / NCRs
3. Support Quality/Sales group(s) with customer pre-production meetings (as applicable) and in generation of routings to enable costing.

Qualifications / Experience:

1. Minimum bachelors degree/Diploma in engineering (preferably Mechanical or Industrial) or other technical discipline. Preferably a bachelors degree in mechanical engineering with hands-on manufacturing engineering experience in activities as described in Responsibilities (general).
2. Minimum 5 - 8 years of experience in the field of manufacturing engineering in a reputable organization (preferably in ISO and API certified organization).
3. Demonstrated ability to work with multi-disciplined teams, and in a matrix environment.
4. Strong working knowledge of manufacturing equipment technologies CNC machines, lathes, mills, turn-mills, grinding, boring, honing, etc.
5. Should possess excellent CAD/CAM skills, and a high degree of familiarity with reading / interpreting engineering drawings / specifications.
6. Microsoft Excel, Word, Power Point experience
7. Knowledge of typical oilfield grades of steel and their properties so that appropriate manufacturing parameters can be identified.
8. Experience in the manufacturing of downhole oilfield equipment strongly preferred (Drilling / Remedial / Completions tools). Preferably exposure to API Spec 5B, 5CT, 6A, 6D, 7-1, 7-2, and 16D and also exposure to premium connections such as VAM, Tenaris, Hunting, JFE, etc.
9. Familiarity with IT systems (ERP / MRP) is desired.
10. Exceptional supplier management and conflict resolution skills.

Physical Requirements:

1. Ability to travel to countries EA operates in and also visit suppliers as and when required.
2. Ability to travel to Dubai / Singapore for training (extended periods of 1-3 months at any given time)
3. Ability to work long hours and on holidays if and when required to achieve organizational targets.

Other Requirements: Take on additional responsibilities/tasks (as required by organizational senior management) as and when required.

📌 Manufacturing Engineer (Dhar)
🏢 BioUrja Group
📍 Dhar