23 Aug
|
MAGNA ELECTRO CASTINGS
|
Coimbatore
23 Aug
MAGNA ELECTRO CASTINGS
Coimbatore
Role & responsibilities
- Lead production managers, engineers, supervisors, programmers, operators, inspectors, and support personnel.
- Ensure production targets are achieved within the planned quality, cost, and delivery (QCD) parameters.
- Managing the Production of Machine shop and its functions, including subcontract machining.
- To increase the productivity and follow systematic approach to reduce the rejection ppm levels both at in-house and from customer end.
- Review machining processes for productivity and cost optimization.
- To work with all internal departments to improve the OEE of Machine shop
- To continuously reduce the rejection ppm levels both at in-house and from customer end.
- To implement SMED concepts in machine shop and reduce setup time.
- Identify the skill gap for the team and facilitate training for the same.
- To work on continuous improvement/ kaizen practices to reduce costs.
- To ensure systems are implemented in line with QMS requirements and maintain QMS documents to ISO/TS 16949 standard requirements.
- To improve the machining process for existing components.
- Control machining costs, consumables, tooling & electricity.
- Ensure robust new product development process and practice first time right approach.
- Maintain Safety workplace within the Plant.
- Ensure effective utilization and maintain the assets of the Plant.
- Benchmark machining processes and adopt best practices.
- Manage day-to-day operations of the machine shop, including CNC/VMC/HMC turning, milling, grinding, and related machining activities.
- Develop and execute production plans to meet customer delivery commitments.
- Monitor machine utilization, productivity, OEE, downtime, and overall shop efficiency.
- Ensure products are manufactured according to drawings, specifications, tolerances, and quality standards.
- Coordinate with Production, Quality, Engineering, Maintenance, Purchase, Stores, and Sales teams.
- Establish and monitor KPIs for production, quality, delivery, cost, and productivity.
- Control manufacturing costs, overtime, consumables, tooling, scrap, and rework.
- Lead continuous-improvement initiatives such as Lean Manufacturing, 5S, Kaizen, SMED, and waste reduction.
- Ensure preventive and breakdown maintenance programs are effectively implemented.
- Maintain adequate availability of raw materials, cutting tools, fixtures, and other production requirements.
- Develop and implement SOPs, work instructions, and standard operating practices.
- Ensure compliance with safety requirements and statutory regulations.
- Work with customers and senior management to resolve technical, quality, delivery, and commercial issues.
- Support quotation and costing activities by providing accurate machining time, manpower, tooling, and capacity information.
- Prepare and review operational budgets and contribute to annual business planning.
- Analyze production data and implement corrective and preventive actions for recurring problems.
- Ensure proper documentation and traceability of production and quality records.
- Drive a culture of accountability, discipline, quality consciousness, and continuous improvement.
Preferred candidate profile
- Diploma/B.E./B.Tech. in Mechanical Engineering, Production Engineering, or a related discipline.
- Typically 2430+ years of experience in machining/manufacturing, with significant managerial experience.
- Strong experience in CNC machining and machine-shop operations.
- Experience with production planning, capacity planning, costing, quality systems, and maintenance.
- Valuable understanding of engineering drawings, GD&T;, cutting tools, fixtures, machining processes, and inspection methods.
- Experience managing teams and multiple production functions.
- Working knowledge of ERP systems and MS Office.
Desired Leadership Competencies
- Strong decision-making and problem-solving ability
- Production and business-oriented mindset
- Excellent people-management skills
- Customer-focused approach
- Strong communication and negotiation skills
- Ability to work under delivery and cost pressures
- Data-driven approach to performance management
- Ability to lead organizational and process changes
📌 General Manager - Machine Shop (Coimbatore)
🏢 MAGNA ELECTRO CASTINGS
📍 Coimbatore