Key Responsibilities
- Plan and manage preventive, predictive, corrective, and breakdown maintenance of the entire plant.
- Ensure maximum availability of tea processing, blending, weighing, filling, pouching, cartoning, wrapping, and packing machines.
- Maintain and improve packaging-line equipment, including VFFS/HFFS machines, multihead weighers, conveyors, checkweighers, metal detectors, coding/printing systems, case packers, and related equipment.
- Manage maintenance of tea blending and processing equipment, conveyors, elevators, dust extraction systems, compressors, and material-handling systems.
- Monitor machine breakdowns, downtime, MTBF, MTTR and equipment reliability.
- Develop and implement an effective Preventive Maintenance (PM) calendar and ensure timely completion.
- Conduct root-cause analysis (RCA) for repeated and major equipment failures and implement permanent corrective actions.
- Improve OEE, machine efficiency, line availability, and maintenance productivity.
- Manage electrical systems including HT/LT panels, transformers, MCC/PCC panels, motors, VFDs,



control systems, sensors, and PLC-related equipment.
- Ensure reliable operation of utilities such as compressors, DG sets, hot-water systems where applicable, HVAC, refrigeration, water systems, and fire-fighting systems.
- Monitor power, compressed-air, water, fuel, and other utility consumption and identify opportunities for energy reduction.
- Maintain adequate critical spare parts and engineering inventory while controlling inventory costs.
- Coordinate with machine OEMs, contractors, service providers, and vendors for installation, servicing, and troubleshooting.
- Prepare annual maintenance budgets, CAPEX proposals, and maintenance cost-control plans.
- Lead recent machinery installation, commissioning, modification, and plant expansion projects.
- Ensure proper documentation of maintenance activities through CMMS/ERP or maintenance management systems.
- Maintain equipment history, breakd

📌 Maintenance Manager (Sachin)
🏢 Trilokesh Exports
📍 Sachin