Key Responsibilities

- Plan and manage preventive, predictive, corrective, and breakdown maintenance of the entire plant.

- Ensure maximum availability of tea processing, blending, weighing, filling, pouching, cartoning, wrapping, and packing machines.

- Maintain and improve packaging-line equipment, including VFFS/HFFS machines, multihead weighers, conveyors, checkweighers, metal detectors, coding/printing systems, case packers, and related equipment.

- Manage maintenance of tea blending and processing equipment, conveyors, elevators, dust extraction systems, compressors, and material-handling systems.

- Monitor machine breakdowns, downtime, MTBF, MTTR and equipment reliability.

- Develop and implement an effective Preventive Maintenance (PM) calendar and ensure timely completion.

- Conduct root-cause analysis (RCA) for repeated and major equipment failures and implement permanent corrective actions.

- Improve OEE, machine efficiency, line availability, and maintenance productivity.

- Manage electrical systems including HT/LT panels, transformers, MCC/PCC panels, motors, VFDs, control systems, sensors, and PLC-related equipment.

- Ensure reliable operation of utilities such as compressors, DG sets, hot-water systems where applicable, HVAC, refrigeration, water systems, and fire-fighting systems.

- Monitor power, compressed-air, water, fuel, and other utility consumption and identify opportunities for energy reduction.





- Maintain adequate critical spare parts and engineering inventory while controlling inventory costs.

- Coordinate with machine OEMs, contractors, service providers, and vendors for installation, servicing, and troubleshooting.

- Prepare annual maintenance budgets, CAPEX proposals, and maintenance cost-control plans.

- Lead new machinery installation, commissioning, modification, and plant expansion projects.

- Ensure proper documentation of maintenance activities through CMMS/ERP or maintenance management systems.

- Maintain equipment history, breakdown reports, PM records, spare-parts consumption, and engineering documentation.

- Train and develop maintenance technicians, electricians, fitters, and operators on basic equipment care and troubleshooting.

- Implement TPM, 5S, Kaizen, autonomous maintenance, and continuous-improvement initiatives.

- Ensure compliance with EHS, electrical safety, statutory requirements, GMP, HACCP, food-safety, and company quality standards.

- Ensure maintenance work does not compromise product safety, hygiene, or foreign-material control.

- Coordinate closely with Production, Quality, Warehouse, Procurement, and EHS teams.

- Maintain proper safety practices during electrical, mechanical, welding, height, confined-space, and other maintenance activities.

- Participate in internal/external audits and close engineering-related observations within defined timelines.

Pay: ₹35,000.00 - ₹45,000.00 per month

Perks

- Food provided

Work Location: In person

📌 Maintenance Manager (Sachin)
🏢 Trilokesh Exports
📍 Sachin