Key Responsibilities

A. Production & Process Management
Execute daily welding production plans for cabin frame assembly.
Ensure correct sequence of welding operations as per drawings and SOPs.
Monitor welding parameters, heat input, and fixture settings.
Coordinate with fabrication, machining, painting, and production planning teams.
Ensure availability of raw materials like cut parts, welding electrodes, wire, gas, and consumables.

B. Weld Quality Control
Ensure all welds meet quality standards (visual inspection, NDT, dimensional accuracy).
Identify weld defects (porosity, undercut, spatters, cracks, lack of fusion) and implement corrective actions.
Work closely with QA for weld testing and documentation.
Ensure welding SOPs, WPS (Welding Procedure Specification), and PQR (Procedure Qualification Record) are followed.

C. Manpower Handling
Lead welders, fabricators, tack welders, and contract workforce on the shop floor.
Train and skill-upgrade welders on MIG/MAG, TIG, SMAW processes as applicable.
Monitor manpower allocation, discipline,



and shift management.
Conduct on-job coaching to improve weld quality and efficiency.

D. Equipment & Tool Management
Ensure proper functioning and maintenance of welding machines, jigs, fixtures, and manipulators.
Coordinate with maintenance for breakdowns, preventive maintenance, and calibration.
Ensure proper handling and storage of welding consumables.

E. Safety & Compliance
Ensure adherence to all safety procedures related to welding, gas cutting, handling cylinders, PPE usage, and fire safety.
Conduct regular toolbox talks, hazard identification, and risk assessments.
Maintain compliance with ISO/IATF standards, QMS documentation, and shop floor audits.

F. Continuous Improvement
Drive improvement projects on cycle time reduction, weld quality enhancement, and fixture optimization.
Implement Lean manufacturing tools: 5S, Kaizen, Poka-Yoke, SMED, etc.
Identify prospects t

📌 Production Supervisor Pune
🏢 Genius Consultants
📍 Pune