Job Role: Mechanical Engineering Manager
Lead manufacturing and assembly of high-precision aerospace motors, including BLDC, AC, DC, servo motors, actuators, and high-speed rotating systems.
Manage complete electro-mechanical assembly and integration of motors, controllers, harnesses, and sensors.
Ensure precision in rotor-stator alignment, agile balancing, bearing selection, winding, insulation, and varnishing processes.
Monitor critical parameters such as runout, concentricity, vibration, thermal expansion, heat dissipation, noise, and performance stability.
Lead aerospace New Product Introduction (NPI) programs from design transfer and prototyping through EVT, DVT, PVT, and mass production.
Drive DFM/DFA optimization, manufacturing readiness reviews, DFMEA/PFMEA, process flow diagrams, control plans, and work instructions.
Interpret engineering drawings and apply GD&T;, tolerance stack-up analysis, and critical-to-function requirements.
Work with Creo, NX, SolidWorks, and other CAD tools to identify manufacturability and assembly risks.
Lead engineering change management through ECR/ECO processes.
Design and validate assembly fixtures, coil winding fixtures,



rotor balancing setups, pneumatic/hydraulic tools, and automated assembly stations.
Implement poka-yoke, repeatability improvements, precision controls, and cycle-time reduction initiatives.
Lead FAIR execution as per AS9102 and ensure compliance with AS9100 and other aerospace quality requirements.
Drive APQP, PPAP, special process controls, root cause analysis, 8D, Fishbone, 5 Why, and failure investigations.
Conduct supplier capability assessments, process audits, component validation, and technical issue resolution.
Travel to supplier and customer locations for audits, qualification activities, troubleshooting, and technical support.
Handle customer escalations and provide in office technical resolution for assembly and manufacturing issues.
Lead cross-functional teams comprising Mechanical, Manufacturing, and Quality Engineers.
Provide technical mentoring, capability building, and performance management for engineering teams.
Establish solid engineering governance, structured problem-solving practices, and manufacturing excellence.

📌 Mechanical Engineering Manager Hyderabad
🏢 JobTrade
📍 Hyderabad