Key Responsibilities:
Perform preventive maintenance as per schedule on injection molding machines such as Sumitomo, Nissei, Fanuc, Matsui, etc.
Diagnose and troubleshoot mechanical, electrical, and hydraulic faults in molding machines.
Handle breakdown maintenance effectively to minimize machine downtime.
Maintain and service auxiliary equipment such as Mold Temperature Controllers, Chillers, Dryers, and Robots.
Ensure machine alignment, platen parallelism, and clamping force settings are maintained as per standards.
Calibrate and inspect servo motors, heaters, sensors, and hydraulic valves.
Maintain maintenance checklists, logbooks, and machine downtime records.
Participate in Kaizen, TPM, 5S, and energy-saving activities.
Support installation and commissioning of current injection molding machines.
Conduct breakdown analysis and identify root causes to prevent recurring failures.

• Coordinate with production and other departments to ensure smooth machine operation and production continuity.

Required Skills & Experience:
4 - 6 years of hands-on experience in injection molding machine maintenance.




Valuable understanding of hydraulics, pneumatics, electrical panels, and PLC systems.
Hands-on experience with injection molding machine brands such as Sumitomo, Nissei, Fanuc, Matsui, Kanetsu, etc.
Knowledge of TPM, OEE, Preventive Maintenance, and Breakdown Maintenance.
Good analytical and diagnostic skills for breakdown and root cause analysis.
Ability to follow maintenance SOPs and safety standards.
Valuable team coordination and documentation skills.

• Ability to work independently and in shifts.

Key Performance Areas:
Machine uptime and downtime reduction
MTBF improvement
Maintenance cost control
Preventive maintenance schedule adherence
Reduction in breakdown frequency

• Effective maintenance documentation and spare parts control

Documents / Records Handled:
Daily Maintenance Logbook
Preventive Maintenance Checklists
Breakdown Analysis Reports
Spare Parts Usage Records

• Calibration Records

📌 Mold Maintenance Engineer Chennai
🏢 Pasona
📍 Chennai