Description

Job Summary:

The Color & SEM (Extrusion Machine) Operator is responsible for productive operation of extrusion and compounding processes, ensuring consistent product quality as per defined specifications. The role requires solid knowledge of polymer materials (Engineering plastics, Elastomers, Commodity plastics), process control systems (HMI/SCADA), and adherence to safety and operational standards.

Responsibilities

Essential Duties & Responsibilities:
Operate and monitor extrusion and compounding lines using HMI/SCADA systems for real-time process control.
Ensure accurate feeding of raw materials using feeders as per batch formulation and production requirements.
Perform SAP entries, maintain shift-wise production records, and ensure proper documentation in Excel/system logs.
Conduct troubleshooting of process and equipment issues to minimize downtime and maintain production efficiency.
Ensure product quality by maintaining process parameters and coordinating with Quality team during deviations.
Handle RM dosing and material mixing as per grade specifications.
Follow and enforce safety standards, SOPs, and 6S practices on the shop floor.
Coordinate manpower effectively for smooth operation and target achievement.




Support preventive maintenance activities and report abnormalities in equipment.
Operate pelletizing systems including underwater and strand pelletizing processes.
Handle packing operations including lifting and handling of 25–30 kg bags while ensuring ergonomic and safety practices.operational standards.

Qualifications

Education and Experience:
High School Diploma or GED
5+ years / Relevant experience from plastic / Polymer industry in production department.

Required Skills
Polymer Processing & Extrusion Techniques
Robust understanding of Polymer Properties & Material Behaviour
HMI / SCADA System Operation
Feeder Operation & Material Handling
Troubleshooting & Process Optimization
SAP Entries & Production Documentation
Basic Excel Data Management
Manpower Handling & Shopfloor Coordination
Safety Compliance & Risk Awareness
Knowledge of 6S methodology

Technical Knowledge
Extrusion & Compounding Machinery
Preventive Maintenance Practices
Underwater Pelletizing Systems
Strand Pelletizing Systems
Packing and Material Handling Systems

Physical Requirements
Ability to handle and lift material bags (25–30 kg)
Capability to work in shift operations

📌 Production Operator Extrusion Machine Operator Pune
🏢 Avient
📍 Pune