Job Purpose:

To ensure that all plastic products manufactured through injection moulding meet defined quality standards, customer specifications, drawings, and internal quality requirements, while controlling rejection and maintaining proper quality records.

Key Responsibilities

- In-Process Inspection-
- Inspect products during injection moulding production.
- Check dimensions, weight, appearance, colour, surface finish, flash, short moulding, sink marks, warpage, burn marks, black spots, etc.
- Ensure production is running as per approved samples, drawings and specifications.
- Conduct first-piece inspection after machine/mould setup and whenever parameters are changed.
- Monitor quality at regular intervals during production.

- Pre-Dispatch Inspection-
- Conduct final inspection before dispatch.
- Verify quantity, product quality, dimensions, colour and packaging.
- Ensure products conform to customer specifications and approved samples.
- Maintain pre-dispatch inspection records.

- Rejection Control-
- Monitor daily rejection quantity and rejection percentage.
- Identify major reasons for rejection.
- Maintain machine-wise, mould-wise and product-wise rejection reports.
- Coordinate with Production to identify root causes and reduce rejection.
- Follow up on corrective actions and verify their effectiveness.





- Quality Reports & Documentation-

- Maintain daily quality inspection reports.
- Prepare daily/weekly/monthly rejection reports.
- Maintain first-piece inspection records.
- Maintain in-process inspection records.
- Maintain pre-dispatch inspection reports.
- Maintain customer complaint and corrective-action records.
- Keep records of approved samples, drawings and quality standards.

- Production Quality Monitoring-
- Check critical process parameters such as temperature, pressure, cycle time, cooling time, etc., wherever applicable.
- Ensure operators follow approved production and quality procedures.
- Immediately report recurring quality problems to the Production/Management team.

- Customer Complaint & Corrective Action-
- Investigate quality complaints received from customers.
- Identify root cause with Production and other departments.
- Implement corrective and preventive actions.
- Maintain proper complaint and CAPA records.

- Final Quality Clearance-
- Give quality clearance for finished products before packing/dispatch.
- Stop or hold production/material when reliable quality deviations are identified.
- Ensure rejected or non-conforming material is properly identified and segregated.

📌 QA / QC Executive (Greater Noida)
🏢 IA Bhai Enterprises
📍 Greater Noida