Education

- BSC Chemistry or BE Chemical

Technical & Process Expertise

- Deep knowledge of:
- Raw Mix design & proportioning
- Heat & Mass Balance calculations
- Kiln pyro-processing & clinkerization chemistry
- VRM and Ball Mill operation & optimization
- Coal mill operation and fuel optimization
- Clinker cooler efficiency improvement

- Strong understanding of:

- Refractory selection, installation & performance monitoring
- Grinding media optimization
- Dust collectors, ESPs & Bag Filters
- Alternative fuels & thermal substitution rate (TSR)

- Working knowledge of:

- QCX / Laboratory systems
- DCS/PLC based process control systems
- Cement quality standards & statutory norms
- ISO 9001 / ISO 14001 / ISO 45001 systems

Operational & Leadership Capabilities

- Strong cross-functional coordination with:
- Mines
- Maintenance (Mechanical + E&I;)
- Quality Control
- Purchase & Stores
- Finance





- Proven track record of:

- Reducing Heat Consumption (kCal/kg clinker)
- Reducing Power Consumption (kWh/ton cement)
- Increasing Kiln availability & output

- Budget preparation and cost optimization skills.
- Robust MIS, ERP and KPI monitoring capability.

Production Planning & Execution

- Ensure daily, monthly & annual production targets for:
- Limestone crushing
- Raw Mill
- Kiln & Pyro section
- Cement grinding

- Optimize kiln feed chemistry and ensure stable operation.
- Maintain clinker factor and cement blending targets.
- Coordinate closely with Mines team for raw material availability and quality alignment.
- Ensure plant runs at optimum rated capacity with maximum reliability.

📌 Manager Production (Integrated Cement Plant) (Navi Mumbai)
🏢 Sarthee Consultancy
📍 Navi Mumbai