Job Title: Industrial Engineer - Senior Executive. Department: Production. Reports To: Production Manager. Job Location: Coimbatore. No of Openings: 1. Qualification: Diploma/Degree in Textile Technology, Garment Manufacturing, or a related field. Experience: 5-8 years of experience.
Key Responsibilities
- Advanced Production Process Optimization Work-Study: Conduct method studies and process mapping to streamline workflows and eliminate non-value-added activities (NVAA). Perform detailed time and motion studies (TMS) and establish Standard Minute Values (SMV) using GSD (General Sewing Data) technique. Implement ECRS (Eliminate, Combine, Rearrange, and Simplify) methodology to refine process efficiency. Develop and implement Work aids, jigs, fixtures, and attachments to improve operator productivity. Conduct Value Stream Mapping (VSM) to analyse current production flow and redesign for optimal efficiency. Ensure ergonomically designed workstations to enhance operator comfort and efficiency.
- Line Balancing Throughput Optimization:
Conduct Line Balancing using Yamazumi to ensure smooth workflow and optimized manpower allocation. Implement Takt Time, Cycle Time analysis, and Bottleneck Identification to balance production lines dynamically. Develop QCO Strategy to adapt to style changes with minimal downtime. Implement Theory of Constraints (TOC) to improve throughput and reduce Work-in-Process (WIP). Utilize Heijunka (Production Levelling) methodology for better scheduling and reduced fluctuations.
- Performance Monitoring Continuous Improvement (Kaizen, Six Sigma, PDCA): Establish Key Performance Indicators (KPIs) such as OEE (Overall Equipment Effectiveness), RFT (Right First Time) and Operator Efficiency Tracking. Use DMAIC (Define, Measure, Analyse, Improve, Control) methodology to drive defect reduction and process improvements. Conduct A3 problem-solving and Kaizen events to eliminate waste and improve production flow. Utilize Pareto Analysis (80/
📌 Industrial Engineer (Coimbatore)
🏢 V Support Solutions
📍 Coimbatore
Reply to this offer
Impress this employer describing Your skills and abilities, fill out the form below and leave Your personal touch in the presentation letter.