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Key Responsibilities

1. Breakdown Maintenance
- Attend machine breakdowns and troubleshoot equipment failures.
- Conduct Root Cause Analysis (RCA) using Why-Why Analysis techniques.
- Identify defects and abnormalities and implement corrective actions.
- Restore equipment to operational condition within minimum downtime.
- Deploy corrective actions across similar machines to prevent recurrence.
- Coordinate with production and service engineers for machine restoration and improvement activities.
- Participate in daily maintenance review meetings and report maintenance issues.
- Support machine installation, shifting, and NPD-related maintenance activities.

2. Preventive & Predictive Maintenance
- Execute preventive maintenance activities as per the annual maintenance plan.
- Analyze equipment history before conducting preventive maintenance.
- Perform routine inspection of machines and equipment as per maintenance checklists.




- Carry out condition-based maintenance and equipment monitoring.
- Maintain and update TBM (Time-Based Maintenance) schedules and calendars.
- Inspect equipment and spare parts periodically and assess their condition and shelf life.
- Prepare predictive maintenance reports and records.
- Conduct periodic overhauls and preventive maintenance to minimize future breakdowns.

3. Spare Parts & Inventory Management
- Identify critical and non-critical spare parts.
- Ensure machine-wise spare parts availability as per maintenance requirements.
- Generate purchase requisitions (PR) for spare procurement.
- Coordinate with procurement and stores teams for timely availability of spares.
- Optimize inventory levels and reduce inventory carrying costs.
- Standardize common spare parts across equipment where feasible.

4. Cost Reduction & Continuous Improvement
- Implement cost-saving initiatives related to maintenance operations

📌 Maintenance Engineer (Pune)
🏢 Varroc
📍 Pune