a { text-decoration: none; color: #464feb; } tr th, tr td { border: 1px solid #e6e6e6; } tr th { background-color: #f5f5f5; }

Key Responsibilities

1. Process Improvement & Cost Optimization

- Execute debottlenecking projects to improve production throughput.
- Analyze quality defects with QA teams and implement corrective and preventive actions.
- Prepare and implement PCRNs (Process Change Request Notes).
- Conduct process capability and process qualification studies.

- Improve productivity through
- Low-cost automation

- Conveyorization

- Layout optimization

- Alternate process development

- Manpower reduction initiatives
- Identify cost-saving opportunities through alternate materials, tools, inserts, cutting oils, and process improvements.
- Drive material flow improvements and waste reduction initiatives.
- Improve workstation ergonomics and operator efficiency.
- Support continuous improvement projects to achieve operational excellence.

1. Industrial Engineering Activities

- Conduct line balancing studies and optimize manpower utilization.
- Perform MOST (Maynard Operation Sequence Technique) time studies.
- Establish standard cycle times for manufacturing operations.

- Prepare and maintain




- Product-wise capacity sheets
- Cell-wise capacity sheets

- Production planning data
- Provide manpower deployment and estimation plans based on production requirements.
- Analyze current manufacturing processes and recommend productivity improvements.
- Develop and update shop floor layouts with necessary approvals.
- Monitor manufacturing efficiency and line utilization.
- Support recent product introduction (NPI) activities through process studies and capacity assessment.

1. 5S Implementation & Audit Management

- Develop and update 5S standards, formats, and master plans.
- Prepare annual 5S audit schedules.
- Conduct monthly cross-functional audits.
- Monitor audit compliance and closure of audit observations.
- Compile and present section-wise audit reports.
- Organize 5S review meetings with Plant Head and functional teams.
- Prepare Minutes of Meeting (MoM) and action plans.

- Track action plan closure and effectiveness.
- Monitor plant-wide adherence to 5S standards.
- Support external audits and ensure compliance.
- Prepare and close Non-Conformities (NCs) identified during audits.

📌 Industrial Engineer (Pune)
🏢 Varroc
📍 Pune