- Study customer drawings, specifications and technical requirements.
- Conduct feasibility studies for new components.
- Identify manufacturing requirements, processes, machines, tooling and fixtures.
- Develop components from prototype/trial stage to mass production.
- Prepare and monitor NPD project timelines.
- Coordinate with cross-functional teams for timely completion of development activities.
B. CNC / VMC Programming & Process Development
- Develop and optimize CNC and VMC machining processes.
- Prepare CNC/VMC programs based on component drawings.
- Select appropriate cutting tools, inserts, machining parameters and sequences.
- Conduct machine trials and optimize cycle time.
- Identify and resolve machining-related problems during development.
- Improve processes for productivity, quality and cost reduction.
C. APQP & Quality Documentation
- Follow APQP requirements for new product development.
- Prepare and coordinate PPAP documentation.
- Prepare/review:
- Process Flow Diagram
- PFMEA
- Control Plan
- Work Instructions
- Inspection Standards
- Process Capability requirements
- Coordinate with Quality for dimensional and functional validation.
- Ensure customer-specific requirements are incorporated into the development process.
D. CAD / Engineering
- Interpret engineering drawings, GD&T; and technical specifications.
- Use AutoCAD / SolidWorks for engineering and development activities.
- Support modification and improvement of component designs where required.
- Prepare process layouts, tooling concepts and manufacturing documentation.
E. Prototype & Trial Development
- Plan and execute prototype and sample development.
- Coordinate with Production and Tool Room for trial runs.
- Monitor first-off and subsequent trial components.
- Analyze rejection, dimensional variation and machining issues.
- Implement corrective actions and process improvements.
F. Cost & Productivity Improvement
- Identify opportunities for:
- Cycle-time reduction
- Tool-cost reduction
- Material optimization
- Process simplification
- Productivity improvement
- Support cost estimation for new components.
- Develop processes that meet customer requirements at optimum manufacturing cost.
G. Customer & Internal Coordination
- Coordinate with customers regarding drawings, specifications and technical clarifications.
- Participate in customer development meetings when required.
- Coordinate with Quality, Production, Purchase, Tool Room and Maintenance.
- Ensure smooth handover of successfully developed products to Production.
Preferred candidate profile
📌 Senior Engineer - New Product Development (Pirangut) (Pune)
🏢 Success Jobs Services Pune
📍 Pune
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