Manager - NFF - Overall Foundry Operations

Role & responsibilities
NAB development and trail and order execution of NAB grades
Responsible for special metal heat pouring
Timely support to production planning and execution
To review, optimize and standardize process parameters to improve productivity and quality
Plan daily visits to machine shop to understand shop issues related to NFF and improve casting rework and rejection.
Timely responding machine shop and inhouse scrap memos by doing root cause Analysis and taking CAPA
ISO documentation and work instruction updation as per requirement and plan
To standardize methoding for all existing models developed in NFF with the help of FED
Implementing action plans decided through 5 why analysis as well as improvements suggested by process improvement cell by conducting end to end trials.
Result monitoring for improvement trials and standardization of process and related changes to sustain the improvement initiatives
Implementation of CAPEX projects in Non ferrous foundry. Supporting in NFF revamping process.
To optimize cost of manufacturing through process improvements.




To create and sustain conducive work setting among workmen at work center.
Inventory management in Non ferrous Foundry
Review and implementation of safety measures in Foundry
Maintaining discipline at work place & take appropriate disciplinary action whenever required
Motivate self and workmen for implementation of TPM, KAIZEN, house keeping, 5S activities in departmen

Preferred candidate profile
Knowledge of Metallurgy and different casting processes for Copper and allied alloys.
Overall Foundry Knowledge and technical knowledge of Non ferrous foundry process.
Knowledge of Melting ,pouring and fettling process in Non ferrous foundry
Knowledge of QMS, EHS, ENMS system
Knowledge of products and systems
Basic Knowledge of casting methoding in sand casting process
Ability to improve casting yield and optimize process parameters
Proficiency in the process of casting defects, & root Cause Analysis and taking CAPA
Review & Implementation of Non ferrous Foundry revamping and CAPEX project

📌 Production Manager Nff Foundry Pune
🏢 Kirloskar Brothers
📍 Pune