Job Description:
1. Develop sheet metal parts for 2-wheeler chassis system (Frame, Swing arm,
Handlebar, Stand), brackets, battery structures and other assemblies.
2. Strong knowledge & experience in sheet metal forming (Blanking, Piercing, Bending,
Flanging, Embossing, Laser cutting), Fabrication & MIG/TIG welding process.
3. Knowledge in sheet metal raw material grade, thickness, manufacturing process,
joining method and surface treatment.
4. Tool development experience & review tool design concepts from tool maker,
Manage end-to-end sheet metal Recent product development activities.
5. Review product drawings for tooling feasibility and manufacturability.
6. Conduct tool trials, prototype development and process validation.
7. Experience in Welding Fixture & Gauge - Design & Development.
8. Hands on experience in GD&T; and Tolerance analysis.
9.



Conduct DFM reviews with supplier, assess sheet metal process issues (spring back,
burr formation, thinning, wrinkling, cracking).
10. Ensure on-time development and production readiness. Conduct tool trials and drive
corrections based on dimensional and functional results.
11. Experience in APQP, PPAP, FMEA, Control Plan, MSA & SPC.
12. Identify cost reduction opportunities (VA/VE) and process improvement activities.
13. Problem solving & Root cause analysis (8D, Pareto Analysis, Why-Why Analysis).
14. Support proto vehicle build, SOP and Engineering validation activities.
15. Support ECO/ECN implementation and horizontal deployment of design changes

📌 Senior Engineer (Bengaluru)
🏢 Greaves Electric Mobility
📍 Bengaluru